Makina Opakira Granule - Makina Oyendetsera Zinthu Zapamwamba Pakuyika Chakudya Cham'mawa

Patsogolo pa ukadaulo wokonza chakudya cham'mawa, makina athu okonza okha okha akuyimira kupita patsogolo kwakukulu poyerekeza ndi njira zamakono zokonzera chakudya. Yopangidwa makamaka ya chimanga cham'mawa, granola, ndi zinthu zina zouma, makina ophatikizidwawa amakwaniritsa milingo yodziwika bwino yokonza zinthu, kuchepetsa zosowa za anthu ndi 85% poyerekeza ndi njira zina zogwiritsira ntchito pamanja.

Kapangidwe ka makina kamagwiritsa ntchito kuphatikiza kwapamwamba kwa PLC pazinthu zonse, ndikupanga kuyenda kosasunthika kopanga kuchokera pakudyetsa koyamba kwa zinthu kudzera mu palletization. Ukadaulo wathu wolumikizirana umasunga kulumikizana kwabwino pakati pa zinthu, kuchotsa kutayika kwa micro-stop ndi magwiridwe antchito omwe amapezeka m'makina omwe ali ndi njira zowongolera zosiyana. Deta yopanga nthawi yeniyeni imasanthulidwa nthawi zonse ndi makina athu owongolera osinthika, kusintha zokha magawo kuti asunge magwiridwe antchito abwino ngakhale kusiyanasiyana kwa mawonekedwe azinthu kapena momwe zinthu zilili.

Chidule cha Machitidwe Ogwirizana

Zigawo za Machitidwe:

1. Dongosolo Lotumiza Chidebe

2. Choyezera Mitu Yambiri Cholondola Kwambiri

3. Nsanja Yothandizira pa Ergonomic

4. Makina Osindikizira Okhazikika Odzaza Fomu Yoyimirira Kwambiri

5. Malo Oyendera Ubwino Wabwino

6. Chotulutsira Chothamanga Kwambiri

7. Makina Odzipangira Bokosi

8. Chipinda Chosankhira ndi Kuyika Malo a Delta Robot

9. Makina Opangira Makatoni Anzeru ndi Chosindikizira Makatoni

10. Njira Yophatikizana Yopangira Ma Pallet

Kufotokozera

Ubwino Wapadera Wodzipangira

1. Dongosolo Lotumiza Chidebe

◆ Kusamalira zinthu mofatsa kumachepetsa kusweka kwa zidutswa zosalimba za chimanga

◆ Kapangidwe kake kamateteza kuipitsidwa ndi fumbi

◆ Kuyendetsa bwino koyima kumathandiza kuti malo ogona agwiritsidwe ntchito bwino kwambiri

◆ Zofunikira zochepa zosamalira ndi luso lodziyeretsa lokha

◆ Kuwongolera liwiro kosinthika kuti kugwirizane ndi zofunikira za mzere wopanga

2. Choyezera Mitu Yambiri Cholondola Kwambiri

Kulondola kwa 99.9% kumatsimikizira kulemera kwa phukusi kokhazikika

◆ Kulemera mofulumira (mpaka makilogalamu 120 pamphindi)

◆ Kuwongolera magawo komwe kungasinthidwe kwa makulidwe osiyanasiyana a phukusi

◆ Kuwerengera kokhazikika kumasunga kulondola nthawi yonse yopanga

◆ Njira yoyendetsera maphikidwe imalola kusintha zinthu mwachangu

3. Nsanja Yothandizira pa Ergonomic

◆ Zosintha kutalika zimachepetsa kutopa kwa wogwiritsa ntchito

◆ Zitsulo zotetezera zolumikizidwa zimakwaniritsa malamulo onse achitetezo kuntchito

◆ Kapangidwe ka anti-vibration kamatsimikizira kukhazikika ndi kugwira ntchito molondola

◆ Malo olowera osagwiritsa ntchito zida amachepetsa nthawi yogwira ntchito

4. Makina Osindikizira Okhazikika Odzaza Fomu Yoyimirira Kwambiri

◆ Mapaketi othamanga kwambiri (mpaka matumba 120 pamphindi)

◆ Zosankha zingapo za matumba (pilo, yopindika)

◆ Ma roll a filimu osinthira mwachangu okhala ndi ma connection odziyimira pawokha

◆ Kutha kutsuka mpweya kuti ukhale nthawi yayitali

◆ Kulondola koyendetsedwa ndi Servo kumatsimikizira zisindikizo zabwino nthawi iliyonse

5. Malo Oyendera Ubwino Wabwino

◆ Kudziwa bwino zachitsulo kuti chakudya chikhale chotetezeka kwambiri

◆ Kutsimikizira kwa Checkweigher kumachotsa ma phukusi olemera kwambiri/osalemera kwambiri

◆ Njira yodzikanira yokha ya ma phukusi osagwirizana

6. Chotengera Chotulutsa Chain

◆ Kusintha kwa zinthu mosalala pakati pa magawo opakira

◆ Kusiyanasiyana kwa kupanga kwa buffer

◆ Kapangidwe ka modular kamasintha malinga ndi zofunikira pa kapangidwe ka malo

◆ Dongosolo lotsogola lotsata limasunga mawonekedwe a phukusi

◆ Malo otsukira osavuta amakwaniritsa miyezo yotetezeka ya chakudya

7. Makina Odzipangira Bokosi

◆ Mapangidwe a zikwama zosinthika zofunikira zosiyanasiyana zogulitsira

◆ Chomangira bokosi cholumikizidwa ndi chomatira chosungunuka ndi hot-melt

◆ Ntchito yothamanga kwambiri (mpaka mabokosi 30 pamphindi)

◆ Zida zosinthira mwachangu zamitundu ingapo yamabokosi

8. Chipinda Chosankhira ndi Kuyika Malo a Delta Robot

◆ Ntchito yofulumira kwambiri (mpaka ma pick 60 pamphindi pa phukusi la 500g)

◆ Kulondola kotsogozedwa ndi masomphenya kuti malo ake akhale abwino kwambiri

◆ Kukonzekera njira yanzeru kumachepetsa kuyenda kuti mphamvu zigwire bwino ntchito

◆ Mapulogalamu osinthasintha amagwira ntchito zosiyanasiyana

◆ Malo ocheperako ogwirira ntchito amakonza malo osungiramo zinthu zakale m'fakitale

9. Makina Opangira Makatoni Anzeru

◆ Kudyetsa ndi kupanga makatoni okha

◆ Kutsimikizira kuyika zinthu kumachotsa makatoni opanda kanthu

◆ Kugwira ntchito mwachangu komanso nthawi yochepa yogwira ntchito

◆ Makulidwe a makatoni osinthika popanda kusintha kwakukulu

10. Njira Yophatikizana Yopangira Ma Pallet

◆ Zosankha zingapo za mapaleti kuti mukhale olimba bwino

◆ Kupereka ma pallet okha ndi kukulunga motambasula

◆ Pulogalamu yolumikizira zilembo zotsatirira zinthu

◆ Pulogalamu yokonza katundu imakulitsa luso lotumizira katundu

◆ Mawonekedwe osavuta kugwiritsa ntchito a mapulogalamu

Mafunso Ofunsidwa Kawirikawiri

1. Kodi ndi luso lanji laukadaulo lomwe likufunika kuti makina opakira awa agwiritsidwe ntchito?

Wogwiritsa ntchito m'modzi yekha yemwe ali ndi maphunziro a masiku 3-5 akhoza kuyendetsa bwino dongosolo lonselo kudzera mu mawonekedwe a HMI. Dongosololi limaphatikizapo zowongolera za touchscreen zomwe zili ndi magawo atatu olowera: Wogwiritsa ntchito (ntchito zoyambira), Woyang'anira (kusintha kwa magawo), ndi Katswiri (kukonza ndi kuzindikira). Thandizo lakutali lilipo kuti muthetse mavuto apamwamba.

2. Kodi dongosololi limagwira ntchito bwanji ndi mitundu yosiyanasiyana ya zinthu zopangidwa ndi chimanga?

Dongosololi limasunga maphikidwe azinthu okwana 200 okhala ndi magawo akeake a mtundu uliwonse wa chimanga. Izi zikuphatikizapo liwiro labwino kwambiri lodyetsa, mawonekedwe ogwedezeka a choyezera cha mitu yambiri, kutentha kwa chisindikizo ndi makonda a kupanikizika, komanso magawo ogwiritsira ntchito zinthuzo. Kusintha kwazinthu kumachitika kudzera mu HMI ndi kusintha kwa makina komwe kumafuna kuchepetsedwa kwa zochita zamanja.

3. Kodi nthawi ya ROI ya dongosolo lopakira ili ndi yotani?

Nthawi ya ROI nthawi zambiri imakhala miyezi 16-24 kutengera kuchuluka kwa kupanga ndi momwe ma paketi amagwirira ntchito. Zinthu zazikulu zomwe zimapangitsa kuti ROI igwire ntchito ndi monga kuchepetsa antchito (kuchepa kwapakati pa 68%), kuwonjezeka kwa mphamvu zopangira (kukwera kwapakati pa 37%), kuchepa kwa zinyalala (kuchepa kwapakati pa 23%), komanso kusinthasintha kwa phukusi zomwe zimapangitsa kuti anthu azikana kugulitsa. Gulu lathu logulitsa zaukadaulo likhoza kupereka kusanthula kwa ROI komwe kumapangidwa mwamakonda kutengera zomwe mukufuna pakupanga.

4. Kodi ndi njira zotani zodzitetezera zomwe zimafunika?

Ukadaulo wokonza zinthu motsatira njira yodziwira nthawi yeniyeni umachepetsa kukonza kokhazikika ndi 35%. Kukonza kofunikira kumaphatikizapo kuyang'anira jaw ya seal maola 250 aliwonse ogwira ntchito, kutsimikizira kuwerengera kulemera kwa galimoto mwezi uliwonse, ndikuwunika makina opumira kotala lililonse. Zofunikira zonse zosamalira zimayang'aniridwa ndikukonzedwa kudzera mu HMI, yomwe imapereka njira zosamalira pang'onopang'ono ndi malangizo owoneka.