Umatshini Wokupakisha I-Granule - Ukwenziwa Okuzenzakalelayo Okuphambili Kokupakisha Iinkozo

Kwindawo ephambili kubuchwepheshe bokupakisha iinkozo, inkqubo yethu yokupakisha ezenzekelayo ngokupheleleyo imele inkqubela phambili enkulu kunezisombululo zokupakisha eziqhelekileyo. Yenzelwe ngokukodwa iinkozo zesidlo sakusasa, iigranola, kunye neemveliso zokutya ezomileyo ezifanayo, le nkqubo idibeneyo ifikelela kumanqanaba angaqhelekanga okusebenza ngokuzenzekelayo, inciphisa iimfuno zokungenelela kwabantu ukuya kuthi ga kwi-85% xa kuthelekiswa nezinye iindlela zokusebenza ngesandla.

Uyilo lwenkqubo lusebenzisa ukuhlanganiswa kwe-PLC okuphucukileyo kuzo zonke izinto, okudala ukuhamba kwemveliso okungenamthungo ukusuka ekutyisweni kwemveliso kokuqala ngokusebenzisa i-palletization. Itekhnoloji yethu yokuvumelanisa eyiyo igcina unxibelelwano olufanelekileyo phakathi kwezinto, isusa i-micro-stop kunye nokulahleka kokusebenza okuqhelekileyo kwiinkqubo ezineendlela zokulawula ezahlukeneyo. Idatha yemveliso yexesha langempela ihlaziywa rhoqo yinkqubo yethu yokulawula eguquguqukayo, ilungisa ngokuzenzekelayo iiparameter ukugcina ukusebenza okuphezulu nangona kukho umahluko kwiimpawu zemveliso okanye iimeko zokusingqongileyo.

Isishwankathelo seNkqubo eSebenzayo

Izinto eziyinxalenye yeNkqubo:

1. Inkqubo yoThutho lweBhakethi

2. Isikali seentloko ezininzi esichanekileyo kakhulu

3. Iqonga leNkxaso ye-Ergonomic

4. Umatshini wokutywina weFomu eNgqo ePhambili

5. Isikhululo sokuhlola uLawulo loMgangatho

6. Isixhobo sokukhupha esikhawulezayo

7. Inkqubo yeBhokisi eZenzekelayo

8. Iyunithi yokuKhetha nokuBeka iiRobhothi zeDelta

9. Umatshini wokufaka iikhathoni okrelekrele kunye nomatshini wokufaka iikhathoni

10. Inkqubo yokuHlanganisa iiPalletizing eDibeneyo

Inkcazo

Iingenelo ezizodwa zokuZenzekelayo

1. Inkqubo yoThutho lweBhakethi

◆ Ukuphathwa kakuhle kwemveliso kunciphisa ukwaphuka kweziqwenga zecereal ezithambileyo

◆ Uyilo oluvaliweyo luthintela ungcoliseko kwaye lunciphisa uthuli

◆ Uthutho oluthe nkqo olusebenzayo luphucula ukusetyenziswa kwendawo yomgangatho

◆ Iimfuno zolondolozo eziphantsi kunye nezakhono zokuzicoca

◆ Ulawulo lwesantya oluhlengahlengiswayo ukuze luhambelane neemfuno zomgca wemveliso

2. Isikali seentloko ezininzi esichanekileyo kakhulu

◆ Ukuchaneka kwe-99.9% kuqinisekisa ubunzima bephakheji obuhambelanayo

◆ Imijikelo yokulinganisa ngokukhawuleza (ukuya kuthi ga kwiisisindo ezili-120 ngomzuzu)

◆ Ulawulo lwesabelo olunokulungiselelwa ngobukhulu obahlukeneyo beepakeji

◆ Ukulinganisa ngokuzenzekelayo kugcina ukuchaneka kuyo yonke imveliso

◆ Inkqubo yolawulo lweresiphi ivumela utshintsho olukhawulezileyo lwemveliso

3. Iqonga leNkxaso ye-Ergonomic

◆ Useto lokuphakama oluhlengahlengiswayo lunciphisa ukudinwa komqhubi

◆ Izibonda zokhuseleko ezidibeneyo ziyahlangabezana nayo yonke imithetho yokhuseleko kwindawo yokusebenza

◆ Uyilo oluchasene nokungcangcazela luqinisekisa uzinzo kunye nokusebenza ngokuchanekileyo

◆ Iindawo zokufikelela kulondolozo ezingenazixhobo zinciphisa ixesha lokungasebenzi

4. Umatshini wokutywina weFomu eNgqo ePhambili

◆ Ukupakisha okukhawulezayo (ukuya kuthi ga kwiingxowa ezili-120 ngomzuzu)

◆ Iinketho ezininzi zesitayile seengxowa (umqamelo, ofakwe i-gusseted)

◆ Iiroli zefilimu ezitshintsha ngokukhawuleza ezine-auto-splicing

◆ Amandla okuhlamba igesi ukuze kuhlale ixesha elide eshelufini

◆ Ukuchaneka okuqhutywa yiServo kuqinisekisa ukutywinwa okugqibeleleyo ngalo lonke ixesha

5. Isikhululo sokuhlola uLawulo loMgangatho

◆ Amandla okufumanisa isinyithi ukuze kubekho ukhuseleko oluphezulu lokutya

◆ Ukuqinisekiswa kwe-Checkweigher kususa iipakethe ezingaphantsi/ezinobunzima obugqithisileyo

◆ Indlela yokwala ngokuzenzekelayo iipakethe ezingahambelaniyo

6. I-Chain Output Conveyor

◆ Utshintsho oluthambileyo lwemveliso phakathi kwamanqanaba okupakisha

◆ Utshintsho kwimveliso ye-buffer yezakhono zokuqokelelana

◆ Uyilo lweModular luyahambelana neemfuno zoyilo lwesakhiwo

◆ Inkqubo yokulandelela ephucukileyo igcina ulwalathiso lweephakheji

◆ Iindawo zokucoca ezilula ziyahlangabezana nemigangatho yokhuseleko lokutya

7. Inkqubo yeBhokisi eZenzekelayo

◆ Iipateni zekheyisi ezilungisekayo kwiimfuno ezahlukeneyo zokuthengisa

◆ Isixhobo sokumisa ibhokisi esidityanisiweyo esine-hot-melt adhesive application

◆ Ukusebenza ngesantya esiphezulu (ukuya kuthi ga kwiikheyisi ezingama-30 ngomzuzu)

◆ Izixhobo zokutshintsha ngokukhawuleza zeebhokisi ezininzi ngobukhulu

8. Iyunithi yokuKhetha nokuBeka iiRobhothi zeDelta

◆ Ukusebenza ngokukhawuleza kakhulu (ukuya kuthi ga kwiipiki ezingama-60 ngomzuzu kwiphakheji ye-500g)

◆ Ukuchaneka okukhokelwa ngumbono ukuze kubekwe ngokugqibeleleyo

◆ Ukucwangciswa kwendlela ekrelekrele kunciphisa intshukumo ukuze kusetyenziswe kakuhle amandla

◆ Iinkqubo eziguquguqukayo ziphatha iintlobo ezininzi zeepakeji

◆ Indawo encinci yokubeka izinto ilungelelanisa umgangatho wefektri

9. Umatshini wokubhala ngekhadibhodi okrelekrele

◆ Ukondla kunye nokwakheka kwebhokisi ngokuzenzekelayo

◆ Ukuqinisekiswa kokufakwa kwemveliso kususa iibhokisi ezingenanto

◆ Ukusebenza ngesantya esiphezulu kunye nexesha elincinci lokungasebenzi

◆ Ubungakanani beekhathoni obuguquguqukayo ngaphandle kotshintsho olukhulu

10. Inkqubo yokuHlanganisa iiPalletizing eDibeneyo

◆ Iindlela ezininzi zokusebenzisa iipalethi ukuze uzinze kakuhle

◆ Ukuhambisa iipalethi ngokuzenzekelayo kunye nokusonga ukuzolula

◆ Isicelo seelebheli esidibeneyo sokulandelela izinto ezifunekayo

◆ Isoftware yokwenza ngcono ukulayisha iphucula ukusebenza kakuhle kokuthunyelwa

◆ Ujongano lwenkqubo yepateni olusebenziseka lula

Imibuzo Ebuzwa Rhoqo yoBugcisa

1. Liliphi inqanaba lobuchule bobuchwephesha elifunekayo ukuze kusetyenziswe le nkqubo yokupakisha?

Umsebenzisi omnye oneentsuku ezi-3-5 zoqeqesho unokulawula yonke inkqubo ngokufanelekileyo nge-interface ye-HMI ephakathi. Le nkqubo ibandakanya ulawulo lwesikrini sokuchukumisa oluqondakalayo olunamanqanaba amathathu okufikelela: Umsebenzisi (imisebenzi esisiseko), uMphathi (uhlengahlengiso lweeparameter), kunye neNgcali (ulondolozo kunye nokuxilongwa). Inkxaso ekude iyafumaneka ukuze kulungiswe iingxaki eziphambili.

2. Le nkqubo ijongana njani neentlobo ezahlukeneyo zeemveliso zeenkozo?

Le nkqubo igcina iiresiphi zemveliso ezifikelela kuma-200 ezineeparameter ezithile zohlobo ngalunye lwecereal. Ezi ziquka isantya esifanelekileyo sokondla, iipateni zokungcangcazela zesixhobo sokulinganisa iintloko ezininzi, ubushushu besitywina kunye noseto loxinzelelo, kunye neeparameter zokuphatha imveliso ethile. Utshintsho lwemveliso lwenziwa nge-HMI ngohlengahlengiso oluzenzekelayo loomatshini olufuna ukungenelela okuncinci ngesandla.

3. Lithini ixesha eliqhelekileyo le-ROI kule nkqubo yokupakisha?

Amaxesha e-ROI adla ngokuba phakathi kweenyanga ezili-16-24 kuxhomekeke kumthamo wemveliso kunye nokusebenza kakuhle kokupakishwa kwangoku. Izinto eziphambili ezinegalelo kwi-ROI ziquka ukunciphisa abasebenzi (ukwehla okuphakathi kwama-68%), ukwanda kwamandla emveliso (ukuphuculwa okuphakathi kwama-37%), ukuncipha kwenkunkuma (ukuncipha okuphakathi kwama-23%), kunye nokuphuculwa kokuhambelana kweephakheji okubangela ukuba kungafunwa kakhulu kwiindawo zokuthengisa. Iqela lethu lokuthengisa lobuchwephesha linokubonelela ngohlalutyo lwe-ROI olulungiselelwe wena ngokusekelwe kwiimfuno zakho zemveliso ethile.

4. Luluphi ulondolozo lokuthintela olufunekayo?

Itekhnoloji yokulungisa kwangaphambili kwenkqubo inciphisa ukugcinwa okucwangcisiweyo kwesiqhelo ngama-35%. Ukugcinwa okufunekayo kubandakanya ikakhulu ukuhlolwa kwe-seal jaw rhoqo emva kweeyure ezingama-250 zokusebenza, ukuqinisekiswa kokulinganiswa kwesisindo rhoqo ngenyanga, kunye nokuhlolwa kwenkqubo ye-pneumatic rhoqo ngekota. Zonke iimfuno zokugcinwa zijongwa kwaye zicwangciswe nge-HMI, ebonelela ngeenkqubo zokugcinwa kwenyathelo ngenyathelo kunye nezikhokelo ezibonakalayo.