Izisombululo Zokuphela Komgca Zokuzenzekelayo Zabavelisi Bokutya

Kwiifektri ezininzi zokutya, iingxaki ezinkulu zokusebenza azikho kwinqanaba lokulinganisa okanye lokuzalisa. Zenzeka ekupheleni komgca.

Iipakethi zokuqala ziphuma ngokukhawuleza ngokwaneleyo, kodwa emva koko iibhokisi zisavulwa ngesandla, iimveliso zilinde ukupakishwa kwiibhokisi, iibhokisi zibekwe umqolo ukuze zitywinwe, kwaye iibhokisi ezigqityiweyo ziyaqokelelwa ngaphambi kokuba zifakwe kwiipalethi. Ephepheni, umgca ubonakala uzenzekela. Enyanisweni, inxalenye yokugqibela yenkqubo isaxhomekeke ekubeni abantu bahambe, babeke izinto ndawonye, ​​bavale, baze bafikelele kwabanye.

Kulapho ke imveliso iqala khona ukutyibilika.

Kubaphathi bemisebenzi kunye nabalawuli bezityalo, oku kudala imeko ecaphukisayo. Utyala imali kwizixhobo ezikhawulezayo, kodwa ukusebenza kwemihla ngemihla kusasilela. Abasebenzi bayaqhubeka nokwanda, ixesha lokungasebenzi libonakala ngeendlela ezincinci kodwa ezihlala zihleli, kwaye icandelo lokuphela komgca liba sisizathu sokuba wonke umgca unciphe.

Yingakho abavelisi bokutya abaninzi ngoku begxile ekuzisebenziseni ngokuzenzekelayo ekupheleni komgca. Inkqubo eyilwe kakuhle yenza okungaphezulu nje kokuthatha indawo yomsebenzi wezandla. Igcina ukuhamba kwemveliso kuzinzile, inciphisa iimpazamo zokuphatha, inciphisa utshintsho, kwaye inceda lonke upakisho ukuba lusondele kumthamo walo wokwenyani.

Kwisetingi elungileyo, oko kunokuthetha ukuphuculwa kokusebenza kakuhle ukuya kuthi ga kwi-50%.

Eli nqaku lijonga apho ukulahleka komgca kudla ngokuvela khona, zeziphi iimatshini ezenza umahluko omkhulu, kunye nendlela abavelisi bokutya abanokwakha ngayo inkqubo yokupakisha esebenza kakuhle ngaphandle kokuyenza ibe nzima kakhulu le nkqubo.

Zithini iindleko ezifihlakeleyo zokuphela komgca ongasebenzi kakuhle?

Inkqubo yokuphela komgca ebuthathaka ayisoloko ibukeka ingaqhelekanga. Idla ngokuba yingqokelela yeengxaki ezincinci ezihlala ziphindaphinda utshintsho ngalunye.

Omnye umqhubi uyalibaziseka ngelixa esenza iibhokisi. Omnye uzama ukuhambisana nomthwalo webhokisi. Ukuvalwa kuya kuba yinto engahambelaniyo xa imveliso inyuka. Iipalethi zifakwa ngesandla kwaye ziqala ukuthamba. Akukho nanye kwezi ngxaki ibonakalayo inzima, kodwa xa zidibene zicothisa umgca wonke.

Umsebenzi uhlala uyinto yokuqala yoxinzelelo. Xa inqanaba lokugqibela lomgca lixhomekeke ebantwini ukuba bamise iibhokisi, bapakishe iimveliso, bavale iibhokisi, baze bafake iimpahla ezigqityiweyo kwiipalethi, imveliso ibotshelelwa kwisantya esenziwe ngesandla. Nje ukuba umthamo wemveliso unyuke, loo nkqubo iba nzima ukuyigcina. Oomatshini abaphezulu basenokuba bakulungele ukusebenza ngokukhawuleza, kodwa isiphelo somgca asinakususa iimveliso ngokukhawuleza ngokwaneleyo.

Emva koko kukho ukuphathwa kwemveliso. Okukhona kusenziwa ngesandla, kokukhona amathuba okuba iibhokisi zonakale, iipakethe eziwileyo, ukupakishwa okungalinganiyo, okanye ukuphinda zisetyenziswe. Nokuba ukutya ngokwako kulungile, ukupakishwa okungekho semgangathweni kwesibini kudala iingxaki kamva kwiindawo zokugcina impahla, ukuthuthwa, kunye nokuhanjiswa kwabathengi.

Utshintsho lolunye uhlobo oluqhelekileyo lokunciphisa imveliso. Abavelisi abaninzi bokutya basebenzisa ii-SKU ezahlukeneyo, inani leepakethi, kunye nobukhulu beekhathoni. Ukuba utshintsho ngalunye lufuna ukulungiswa kakhulu ngesandla, umgca ulahlekelwa lixesha eliluncedo lokuvelisa amaxesha amaninzi ngemini okanye amaxesha amaninzi ngeveki.

Ukungaguquguquki nako kunzima ukukugcina kwinkqubo yesandla. Iibhokisi zisenokungakhiwa ngendlela efanayo. Ukubekwa kwemveliso ngaphakathi kwekhava kunokwahluka. Ukusetyenziswa kwetheyiphu kusenokungabonakali kucocekile. Iipateni zepalethi ziyatshintsha ukusuka kutshintsho ukuya kutshintsho. Ezi azizo nje iingxaki zokuhombisa. Zichaphazela uzinzo lokuthunyelwa, ukuphathwa kwempahla yokugcina impahla, kunye nolawulo lomgca ngokubanzi.

Eyona ngxaki inkulu kukuba ukungasebenzi kakuhle komgca wokugqibela kuthintela ukukhula. Umzi-mveliso usenokuba sele unamandla okuvelisa okungakumbi, kodwa ukuba icandelo elisezantsi alikwazi ukuxhasa eso santya, ukwandiswa kuba nzima. Ngaloo ndlela, isiphelo somgca sihlala sigqiba ukuba ungakanani umthamo womgca wakho oza kuwusebenzisa ngokwenene.

Zithini iiCore Machines kwiSisombululo soMgca wokugqibela?

Inkqubo entle yokuphela komgca ayikokongeza oomatshini ngenxa yokwenza izinto ngokuzenzekelayo. Imalunga nokudibanisa oomatshini abafanelekileyo ukuze iibhokisi zihambe kakuhle ukusuka kwi-flat blank ukuya kwi-finished pallet ngaphandle kokulinda kakhulu, ukuphathwa ngesandla okunganeno, kunye nokuphazamiseka okuncinci.

Kwabaninzi abavelisi bokutya, izixhobo ezintlanu zenza isiseko saloo nkqubo: i-automatic case erector, i-DELTA Robot, umatshini wokuvala ii-case, i-robotic palletizing, kunye neenkqubo zokuhambisa ukutya.

Umatshini wokumisa iiTyala ngokuzenzekelayo

I-automatic case erector kulapho inkqubo yokupakisha yesibini iqala khona.

Endaweni yokucela abaqhubi ukuba bavule iibhokisi ezisicaba, bazibeke zisikwe, baze bancamathisele ezantsi ngesandla, umatshini ukwenza oko ngokuzenzekelayo aze athumele iibhokisi ezilungele ukugcwalisa kwinqanaba elilandelayo. Luphuculo olulula, kodwa lususa enye yezona ngxaki ziphindaphindwayo nezingenakuthathelwa ngqalelo lula.

Ukwenziwa kwebhokisi ngesandla kudla ngokuba kancinci kunokuba abantu bekulindele, ingakumbi xa betshintshana ixesha elide. Kukwadala utshintsho. Ezinye iibhokisi zenziwe kakuhle, ezinye azinjalo kangako, kwaye oko kuchaphazela amanyathelo alandelayo. Ibhokisi ebekwe kakuhle kulula ukuyilayisha, kulula ukuyivala, kwaye izinzile ngakumbi xa kusenziwa iipalethi nokuthuthwa.

Kwimizi-mveliso esebenza ngemveliso ephezulu, i-case erector inceda ekusekeni isigqi esizinzileyo kwasekuqaleni. Endaweni yokulinda ukuba iibhokisi zilungiswe, umgca ufumana unikezelo oluqhubekayo lwee-cases zikwimo efanelekileyo nendawo efanelekileyo.

Oku kubalulekile xa kusetyenziswa ubungakanani beekhathoni ezininzi. Ngoyilo olufanelekileyo, utshintsho luyakhawuleza kwaye aluxhomekeki kakhulu kwindlela yokusebenza.

Irobhothi yeDELTA

Nje ukuba iibhokisi zilungile, iimveliso kufuneka zifakwe ngokukhawuleza nangokucocekileyo. Kulapho iDELTA Robot yongeza khona ixabiso lokwenyani.

Iirobhothi zeDELTA zenzelwe umsebenzi okhawulezileyo wokukhetha nokubeka. Zikhetha iimveliso kwi-conveyor zize zifakwe kwiibhokisi ngendlela elawulwayo. Kubavelisi bokutya abapakisha iingxowa, iipokotshi, iitreyi, ii-flow wraps, okanye iibhokisi ezincinci kwiibhokisi ezinkulu zokuthumela, eli linyathelo elidla ngokuba lisusa i-bottleneck enkulu esezantsi.

Xa kuthelekiswa nokulayisha ngesandla, umahluko awukokukhawulezisa nje kuphela. Kukubambelela rhoqo.

Irobhothi yeDELTA ayidinwa phakathi kotshintsho. Ayinciphisi isantya kuba imveliso inyukile. Igcina ipateni yokulayisha izinzile kwaye inceda umgca uhlale uhambelana nomatshini ongaphezulu.

Oku kuluncedo ngakumbi xa umgca uphatha ii-SKU ezininzi. Ukubalwa kweepakethi ezahlukeneyo okanye amalungiselelo emveliso kunokulawulwa ngokusebenzisa useto lweresiphi endaweni yokuhlelwa nokupakisha ngesandla ngokuphindaphindiweyo. Oko kwenza inkqubo ibe lula ukuyisebenzisa kwaye kube lula ukuyitshintsha phakathi kweemveliso ezahlukeneyo.

Enye inzuzo kukuphathwa kakuhle. Ezinye iimveliso azinakufakwa nje kwikhathoni ngaphandle kokuchaphazela indlela ezibonakala ngayo okanye imeko yephakheji. Irobhothi yeDELTA ikunika inyathelo lokulayisha elicocekileyo nelilawulwayo ngaphandle kokunciphisa isantya.

Umatshini wokutywina ityala

Nje ukuba ibhokisi izaliswe, kufuneka ivalwe kakuhle kwaye iqhubeke ngaphandle kokulibazisa.

Nguwo lowo umsebenzi womatshini wokutywina ibhokisi. Uvala kwaye uvale ibhokisi ngendlela ehambelanayo, enceda ukugcina yonke inkqubo yokuphela komgca iqhubeka.

Kwimisebenzi eyenziwa ngesandla, eli nyathelo lidla ngokubangela ukutsala okungakumbi kunokuba bekulindelwe. Abaqhubi banokubopha iibhokisi ngesantya esahlukileyo, umgangatho wokutywina unokwahluka, kwaye iibhokisi ezizalisiweyo zisenokuqala ukuma emgceni ngaphambi kokuba zifakwe kwiipalethi. Xa oko kusenzeka, umgca ulahlekelwa kukuhamba.

Umatshini wokutywina iibhokisi ngokuzenzekelayo ulungisa loo nto ngokudala ukuhanjiswa okuqikelelweyo phakathi kokulayisha iibhokisi kunye nokufaka iipalethi. Ibhokisi nganye itywinwe ngendlela efanayo, kunye neteyiphu ecocekileyo kunye nenkangeleko engcono iyonke.

Oko kufana kubalulekile nakwindlela yokuthutha. Iibhokisi ezingavalwanga kakuhle zinokuvula, zitshintshe, okanye zibekeke kakubi kwipalethi. Inyathelo elingcono lokuvalela linciphisa ezo ngozi kwaye liphucula umgangatho wokuthunyelwa ngaphandle kokongeza ubunzima.

Kwabavelisi abasebenzisa ubungakanani obahlukeneyo beekheyisi, oomatshini bokuvala abahlengahlengiswayo benza kube lula ukutshintsha izinto kunokuba batheyiphe ngesandla.

Ukubethela iiRobhothi

Ukufaka iipalletizing kudla ngokuba yindawo apho i-automation ihlawula ngokukhawuleza.

Ukufaka iipalethi ngesandla kufuna umgudu, kuyaphindaphindwa, kwaye kunzima ukukugcina uhambelana xa uvelisa kakhulu. Kusebenza kwimithamo ephantsi, kodwa xa ukuhamba kwekhathoni kusanda, kuba nzima ukugcina isantya, umgangatho womthwalo, kunye nokhuseleko ngaxeshanye.

Inkqubo yerobhothi yokupakishwa kweepalethi ithatha iibhokisi ezivaliweyo ize izibeke ngokwendlela ecwangcisiweyo. Inzuzo ephambili ayikokutshintsha nje umsebenzi. Kukudala iipalethi ezizinzileyo, ezifanayo ngakumbi, kwaye kulula ukuzihambisa nokuzigcina.

Kubavelisi bokutya abaphatha ubungakanani beekhathoni ezininzi okanye iifomathi ezahlukeneyo zoku-odola, i-robotic palletizing ikwazisa ukuguquguquka okuluncedo. Iipateni ezahlukeneyo zepallet zingagcinwa kwaye zikhunjulwe njengoko kufuneka, okulula kakhulu kunokuthembela kwimiyalelo yokufaka ngesandla rhoqo xa imveliso itshintsha.

Kwakhona iphucula imeko yokusebenza. Ukuphakamisa nokubeka izinto ngokuphindaphindiweyo kubeka uxinzelelo olucacileyo kubasebenzi, ingakumbi xa betshintshana ixesha elide. Ukuziqhelanisa nelo nyathelo kunciphisa uxinzelelo lomzimba kwaye kunceda abasebenzi bagxile ekujongeni umgca endaweni yokuphatha ngesandla nzima.

Kwizityalo ezininzi, ukufaka iipalethi yenye yezona mpawu zicacileyo zokuba umgca unomsebenzi wezandla okhule kakhulu.

Iinkqubo zoThutho

IiConveyor azifumani ngqwalasela ingako njengeerobhothi, kodwa zezona zenza yonke inkqubo isebenze.

Inkqubo yokuhambisa impahla ecwangciswe kakuhle idibanisa inqanaba ngalinye ukuze iimveliso kunye neebhokisi zihambe ngaphandle kokuphazamiseka okukhulu. Ithwala iibhokisi ukusuka ekumisweni ukuya ekulayisheni, ukusuka ekutywinweni ukuya ekuhlolweni, kunye nokuhlolwa ukuya ekufakweni kweepalethi. Ngaphandle kolo qhagamshelo, noomatshini abalungileyo banokusebenza njengezikhululo ezizimeleyo endaweni yomgca omnye osebenzayo.

IiConveyors zikwanceda ekulawuleni umahluko phakathi koomatshini. Ayizizo zonke iindawo zomgca ezihamba ngesantya esifanayo ngalo lonke ixesha. Ukufaka i-buffering, isithuba, ukudibanisa, kunye nokukhokela iimveliso ngokufanelekileyo kunokwenza umahluko omkhulu ekugcineni umgca uzinzile.

Zikwayindawo elula yokudibanisa uhlolo. Iitshekhi zokulinganisa, izixhobo zokubona isinyithi, abafundi beebhakhowudi, izixhobo zokulahla, kunye neenkqubo zokubona zonke zinokufakwa kwindlela yokuhambisa. Oko kwenza ulawulo lomgangatho luthembeke ngakumbi ngaphandle kokongeza ukuphathwa ngesandla okungeyomfuneko.

Ngokwembono yoyilo, ii-conveyor zikwanceda ekunciphiseni ukuxinana kwezinto. Endaweni yokuba abaqhubi bathuthe iibhokisi ukusuka kwisikhululo ukuya kwesinye, ukuhamba kwemveliso kuba lula kwaye kube lula ukuyilawula. Kwiifektri zokutya ezixakekileyo, oko kuthetha ukusetyenziswa ngcono kwendawo kunye nokuma okuncinci okunokuthi kuthintelwe.

Ungafikelela njani ekuPhuculweni kokuSebenza kakuhle ngama-50%?

Ayizizo zonke iifektri eziza kubona inani elifanayo, kodwa iinzuzo ezinkulu zinokwenzeka xa inkqubo yangoku yokuphela komgca isasebenza ngesandla.

Eyona mpucuko inkulu idla ngokuvela ekunciphiseni ukuxhomekeka ebantwini kwimisebenzi yokuphatha ephindaphindwayo. Xa ukwenziwa kwebhokisi, ukulayisha, ukutywina, kunye nokufaka iipalethi ngokuzenzekelayo, umgca awubi sesichengeni kangako sokunqongophala kwabasebenzi, utshintsho olucothayo, kunye nokungahambisani ngesandla.

Inzuzo yesibini ivela kukuphazamiseka okuncinci. Imigca emininzi ayimi kuba umatshini wokupakisha oyintloko unengxaki. Iyama kuba isiphelo somgca asinakukwazi ukususa iimveliso ngokukhawuleza ngokwaneleyo. Nje ukuba inkqubo esezantsi izinzile, umgca wonke uhlala usebenza ngcono.

Ixesha lokutshintsha imveliso yenye into ebalulekileyo. Kwimizi-mveliso eyenza iimveliso ezahlukeneyo okanye iifomathi zetyala, ukulungiswa okusekelwe kwiiresiphi kunokonga ixesha elimangalisayo kwiveki okanye inyanga. Ukutshintsha ngokukhawuleza kuthetha ixesha elingakumbi elifumanekayo lemveliso yokwenyani.

Indawo ikwabaluleke ngaphezu kokuba izityalo ezininzi zilindele. Iindawo ezisetyenziswa ngesandla zidla ngokufuna indawo eyongezelelweyo yokwakha iikhathoni, ukuhambahamba komqhubi, kunye nokubeka iipalethi okwethutyana. Inkqubo edibeneyo engcono idla ngokwenza indawo ibe lula ukuyilawula kwaye isebenze kakuhle.

Okubaluleke ngokufanayo, ukuzenzekela kwenza kube lula ukulawula umgca. Xa ukuhamba komsebenzi kucwangcisiwe ngakumbi, kuba lula ukubona apho ukulibaziseka kwenzeka khona, apho ukwaliwa kuyanda khona, kunye nalapho imveliso ilahlekayo khona. Oko kunika amaqela okusebenza isiseko esingcono sokuphucula endaweni yokuthembela ekuqikeleleni.

Enyanisweni, iziphumo ezilungileyo zivela ekujongeni yonke inkqubo yokuphela komgca kunokuthenga umatshini omnye ngokwawo. Izixhobo kufuneka zilingane nemveliso, ifomathi yekhathoni, indawo ekhoyo, kunye nemiqobo yokwenyani emgangathweni. Xa loo nxalenye yenziwe kakuhle, inzuzo yokusebenza ayisiyonto nje ibango. Iyabonakala kwimveliso yemihla ngemihla.

Iingcinga Zokugqibela

Uninzi lwabavelisi bokutya sele lunezixhobo zokupakisha eziqinileyo, kodwa isiphelo salo mgca siselapho ixesha elininzi kunye nabasebenzi belahleka khona.

Ukuba iibhokisi zisabekwa ngesandla, iimveliso zipakishwa kwiibhokisi ngesandla, iibhokisi zireyiphwa nganye nganye, kwaye iipalethi zakhiwe ngesandla, umgca uya kuhlala usebenza ngaphantsi kwamandla awo. Olu hlobo lokuseta lusenokusebenza, kodwa kuba nzima ukululawula njengoko imveliso ikhula.

Inkqubo yokuphela komgca eqhagamshelweyo iyayitshintsha loo nto. Ngomatshini wokumisa iikesi ozenzekelayo, iDELTA Robot, umatshini wokutywina iikesi, iirobhothi ezifakela iipalethi, kunye neenkqubo zokuhambisa ezisebenzisanayo, inqanaba lokugqibela lemveliso liba lithambile, lihambelane ngakumbi, kwaye kube lula ukulilinganisa.

Kubavelisi bokutya abafuna ukuphucula imveliso ngaphandle kokudala uxinzelelo olukhulu lwabasebenzi, le idla ngokuba yenye yezona ndawo zisebenzayo zokuphucula. Ukuba uphonononga umgca wakho wangoku, kufanelekile ukujonga ngokusondeleyo apho kwenzeka khona ukulibaziseka kokwenyani. Kwiimeko ezininzi, ukuseta okungcono komgca kunokuvula umthamo osele unawo kodwa awukakwazi ukuwusebenzisa.