Chepetsani Kuwonekera kwa Anthu mu Roll Alcohol Wipes Production: From Manual to Automated

Kodi Alcohol Wipe Production Automation ndi chiyani?

Mowa pukuta kupanga automation ndi njira yosinthira kagwiridwe kamanja, dosing, ndi kulongedza ndi zida zotsekeka, zotetezedwa kuphulika zomwe zidapangidwira makamaka malo a isopropyl alcohol (IPA). Njirayi imathetsa kukhudzana kwachindunji ndi anthu ndi nthunzi yoyaka moto ndikusunga zinthu zabwino komanso zotuluka.

Makina amakono odzipangira okha amaphatikiza madontho oyendetsedwa ndi servo, zipinda zotsekera, komanso kuwunika kosalekeza kwa mpweya kuti apange malo otetezeka ogwirira ntchito. Mosiyana ndi makina amtundu wamba, makina opukutira mowa amafunikira zida zapadera zovotera ATEX ndi mapangidwe osaphulika kuti athe kuthana ndi zovuta zapadera zamalo osungunulira oyaka.

Chifukwa Chake Kupukuta Mowa Pamanja Kumapanga Zowopsa Zachitetezo

Zowopsa Zowonekera Kwambiri

Kuopsa kwa Mpweya Wopumira:

Kupanga zopukutira mowa pamanja kumaika ogwira ntchito ku mpweya woopsa wa IPA womwe nthawi zambiri umaposa malire a chitetezo cha Time-Weighted Average (TWA) cha 400 ppm pa maola 8. Panthawi yopanga kwambiri, kuchuluka kwa nthunzi kumatha kufika 800-1200 ppm m'malo opanda mpweya wabwino.

Zizindikiro zodziwika bwino ndi izi:

● Chizungulire ndi kusokonezeka maganizo mkati mwa mphindi 15-30 kuchokera pamene munthu wakhudzidwa

● Kupweteka kwa mutu kosalekeza kwa maola 2-4 pambuyo posintha

● Kupsa mtima ndi kutentha kukhosi

● Kuchepetsa kukhala tcheru kuonjezera ngozi ndi 35%

Madera omwe ali pachiwopsezo chachikulu amaphatikiza malo odzaza pomwe ogwira ntchito amathira IPA pamanja, malo onyowa otseguka pomwe magawo amayamwa zosungunulira, ndi madera osasindikiza pomwe nthunzi imayang'ana musanapake.

Zowopsa Mwachindunji:

Kukhudzana kwapakhungu ndi maso kumachitika panthawi ya dosing yamanja, kusintha zidebe, ndi njira zotsatsira zitsanzo. Mayamwidwe a Dermal a IPA amatha kuthandizira mpaka 20% yazinthu zonse zowonekera, pomwe zochitika za splash zimakhudza 40% ya ogwiritsa ntchito pamanja pachaka.

Kuchuluka kwa magetsi osasunthika kuchokera ku PPE yopangidwa kumapangitsa kuti pakhale ngozi, makamaka zikaphatikizidwa ndi zotengera zachitsulo zopanda pansi ndi zida zosinthira. Ma motors osavoteledwa, masensa, ndi zinthu zotenthetsera zimatha kukhala zoyatsira m'malo okhala ndi nthunzi.

Zokhudza Chitetezo Pantchito:

Ntchito zobwerezabwereza zamanja kuphatikiza kukweza zosungunulira zokwana mapaundi 50, kunyamula zinthu zomalizidwa m'manja, ndikusintha zida pafupipafupi kumapangitsa kuvulala kwa ergonomic komwe kumakhudza 25% ya ogwira ntchito pachaka.

Zolakwika zomwe zimayambitsa kutopa zimachulukirachulukira panthawi yosinthira, zomwe zimayambitsa:

● Kusindikiza kosindikiza kosakwanira (12% ya kupanga pamanja)

● Zinyalala zochulukirachulukira (8-15% kutaya zinthu)

● Kutsatira kwa PPE kwatha (kuwonedwa mu 30% ya zowonera zosintha)

Smart Weigh Roll Isopropyl Alcohol Wipes Integrated Packaging Line Components

Explosion-Proof Conveyor System

ATEX-Certified Transport: Malamba onyamula otetezeka mwamkati okhala ndi anti-static properties

Ntchito Yotetezeka ya Vapor: Zida zosayambitsa moto ndi njira zoyatsira pansi zimalepheretsa kuyatsa

Kusamalira Zinthu Modekha: Kuwongolera liwiro losinthika kuti mupewe kupukuta kuwonongeka panthawi yoyendetsa

Chipinda Choyera Chogwirizana: Malo osalala kuti azitha kuyeretsa mosavuta komanso kupewa kuipitsidwa

Pereka Isopropyl Mowa Amapukuta Makina Odzazitsa

Mapangidwe Otsimikizira Kuphulika: ATEX Zone 1/2 yovomerezeka kuti ikhale malo otetezeka a mpweya wa mowa

Precision IPA Application: Makina owongolera amawonetsetsa kuti chinyezi chisasunthike

Kasamalidwe ka Vapor: Makina ophatikizika otulutsa amachotsa nthunzi wa mowa panthawi yodzaza

Kuthekera kwa Rolling Processing: Imagwira mipukutu mosalekeza ndi kudula ndi kudzipatula

Kuwongolera Kuyipitsa: Chipinda chodzaza chotsekedwa chimasunga chiyero chazinthu

Explosion-Safe Pouch Packing Machine

Zida Zotsimikizika za ATEX: Makina amagetsi otetezeka mkati ndi ma mota osaphulika

Advanced Vapor Extraction: Kuchotsa mwachangu kwa nthunzi ya mowa panthawi yosindikiza

Kusindikiza Molamulidwa ndi Kutentha: Kuwongolera kutentha kolondola kumalepheretsa kuyatsa kwa nthunzi wa mowa

Kusindikiza Chotchinga Chowonjezera: Chokongoletsedwa ndi mafilimu oletsa chinyezi kuti asunge IPA

Kuyang'anira Chitetezo Panthawi Yake: Makina ozindikira gasi okhala ndi kuthekera kozimitsa basi

Mawonekedwe a Thumba Losintha: Amakhala ndi mawonekedwe amodzi mpaka angapo owerengera matumba

Kuthamanga Kwambiri: Kufikira maphukusi 60 otetezedwa kuphulika pamphindi

Kuyeza ROI kuchokera ku Automation

Kupititsa patsogolo Chitetezo

Kuchepetsa kuwonekera kwa 90-95% komwe kumatheka kudzera muzitsulo zotsekeredwa komanso kugwiritsa ntchito makina. Kuchotsa zochitika kumalepheretsa pafupifupi 3-5 zochitika zodziwika pachaka chilichonse.

Zodandaula za chipukuta misozi za ogwira ntchito zimatsika ndi 60-80% potsatira kugwiritsa ntchito makina, pomwe zotsatila zamalamulo zimakwera kuchoka pa 75-80% kufika 95-98% panthawi yofufuza.

Ubwino Wabwino

Kusasinthika kwa machulukitsidwe kumapita ku ± 15% (pamanja) mpaka ± 2% (zodzichitira zokha) zopatuka. Madandaulo amakasitomala atsika kuchoka pa 1.2% kufika pa 0.2%, pomwe zokolola zoyamba zimakwera kuchoka pa 88% kufika pa 96%.

Kupindula Kwantchito

Kuchulukitsa kwa 15-25% kumabwera chifukwa chochotsa mabotolo amanja ndikuchepetsa nthawi yosinthira (45 mphindi vs. 2 maola pamanja). Kuchepetsa zopatsa kumapulumutsa 8-12% pamitengo yazinthu kudzera pakuwongolera kolondola kwa dosing.

Kugwiritsa ntchito mphamvu kwamphamvu kumakwera 20-30% kudzera pamakina anzeru olowera mpweya wabwino poyankha kuchuluka kwa nthunzi weniweni m'malo mopitilira kugwira ntchito mopitilira muyeso.

Mafunso Ofunsidwa Kawirikawiri

Q: Kodi ndi zinthu ziti zomwe zimafunikira kuti zitsimikizire kuphulika popanga mowa?

A: Zida ziyenera kukwaniritsa miyezo ya ATEX Zone 1 kapena Class I Division 1 pamagulu ofunsira a Gulu D (IPA). Izi zikuphatikiza nyumba zamagalimoto zomwe sizingaphulike, masensa otetezedwa omwe adavotera kutentha kwa 400 ° C, ndi mapanelo otsuka / opanikizika.

Q: Kodi makina amatha kuthana ndi mitundu yosiyanasiyana ya misozi ndi kukula kwake?

A: Machitidwe amakono amalola kukula kwa gawo lapansi kuchokera ku 50-300mm, makulidwe kuchokera ku 0.5-5.0mm, ndi mawonekedwe a phukusi kuphatikizapo osakwatiwa (10-50 count), canisters (80-200 count), ndi mapaketi ofewa (25-100 count) ndi 5-minute kusintha mphamvu.

Q: Ndi kukonza kotani komwe kumafunikira pa makina opukutira mowa?

A: Kukonzekera kodzitetezera kumaphatikizapo kutsimikizira kwa ma sensor calibration mlungu ndi mlungu, kuyezetsa kachitidwe ka mpope pamwezi, kuyendera makina a mpweya wokwanira kotala, ndi kukonzanso kwapachaka kwa ziphaso zotsimikizira kuphulika.

• Chaka Chokhazikitsidwa
  --
• Mtundu Wabizinesi
  --
• Dziko / dera
  --
• Makampani Amitundu Yaikulu
  --
• Zogulitsa zazikulu
  --
• Enterprise Wovomerezeka Munthu
  --
• Ogwira ntchito zonse
  --
• Mtengo Wopanda Pachaka
  --
• Msika wogulitsa
  --
• Makasitomala Ogwirizana
  --