Chepetsani Kuwonekera kwa Anthu mu Kupanga Ma Roll Alcohol Wipes: Kuyambira pa Manual mpaka Automated

Kodi Alcohol Wipe Production Automation ndi chiyani?

Kupanga makina opangira mowa ndi njira yosinthira ntchito zogwirira ntchito pamanja, kupereka mlingo, ndi kulongedza ndi zida zotsekedwa, zotetezeka kuphulika zomwe zimapangidwa makamaka kuti zigwiritsidwe ntchito m'malo mwa isopropyl alcohol (IPA). Njira imeneyi imachotsa kukhudzana mwachindunji ndi anthu ndi nthunzi zoyaka moto pamene ikusunga khalidwe la chinthucho komanso mphamvu zake.

Makina amakono odziyimira pawokha amaphatikiza kuchuluka kwa mankhwala olamulidwa ndi servo, zipinda zodzaza zotsekedwa, ndi kuyang'anira nthunzi mosalekeza kuti apange malo otetezeka ogwirira ntchito. Mosiyana ndi makina odziyimira pawokha achikhalidwe, makina opukutira mowa amafunikira zida zapadera zoyesedwa ndi ATEX komanso mapangidwe osaphulika kuti athe kuthana ndi mavuto apadera a malo osungunulira omwe amatha kuyaka.

Chifukwa Chake Kupanga Mowa Wamanja Kumabweretsa Zoopsa Zachitetezo

Zoopsa Zoopsa Kwambiri

Zoopsa Zokhudza Kupuma Nthunzi:

Kupanga zopukutira mowa pamanja kumaika antchito pachiwopsezo cha nthunzi ya IPA yomwe nthawi zambiri imapitirira malire a chitetezo cha Time-Weighted Average (TWA) a 400 ppm kwa maola 8. Munthawi yopanga kwambiri, nthunzi imatha kufika pa 800-1200 ppm m'malo opanda mpweya wabwino.

Zizindikiro zodziwika bwino ndi izi:

● Chizungulire ndi kusokonezeka maganizo mkati mwa mphindi 15-30 kuchokera pamene munthu wakumana ndi vuto la kugona

● Mutu wopweteka nthawi zonse umatenga maola awiri kapena anayi kuchokera pamene wagwira ntchito

● Kupsa mtima ndi kutentha pakhosi

● Kuchepetsa kusamala kumawonjezera mwayi wa ngozi ndi 35%

Malo omwe ali pachiwopsezo chachikulu ndi monga malo odzaza mafuta komwe ogwiritsa ntchito amathira IPA pamanja, malo otseguka kumene zinthu zosungunulira zimayamwa zosungunulira, ndi malo otsekera kale komwe nthunzi zimasonkhana musanapake.

Zoopsa Zokhudzana ndi Kulumikizana Mwachindunji:

Kukhudzana kwa khungu ndi maso kumachitika panthawi yopereka mankhwala ndi manja, kusintha ziwiya, ndi njira zabwino zoperekera zitsanzo. Kuyamwa kwa IPA m'khungu kumatha kuwonjezera 20% ya kuchuluka kwa mankhwala omwe amalowa m'thupi, pomwe zochitika zokhudzana ndi kupopera madzi zimakhudza 40% ya anthu omwe amagwiritsa ntchito mankhwala ndi manja pachaka.

Kuchulukana kwa magetsi osasinthasintha kuchokera ku zipangizo zopangira kumabweretsa zoopsa zoyatsira moto, makamaka zikaphatikizidwa ndi zotengera zachitsulo zosagwedezeka ndi zida zotumizira. Ma mota, masensa, ndi zinthu zotenthetsera zomwe sizili ndi mayeso zimakhala magwero oyaka moto m'malo okhala ndi nthunzi yambiri.

Nkhani Zachitetezo Pantchito:

Ntchito zobwerezabwereza zamanja kuphatikizapo kunyamula zotengera zosungunulira zolemera mapaundi 50, kulongedza zinthu zomalizidwa ndi manja, komanso kusintha zida pafupipafupi kumapangitsa kuti pakhale kuvulala kwa ergonomic stress komwe kumakhudza 25% ya ogwira ntchito opanga chaka chilichonse.

Zolakwika zomwe zimachitika chifukwa cha kutopa zimawonjezeka pakapita nthawi, zomwe zimapangitsa kuti:

● Kutseka chivundikiro kosakwanira (12% ya kupanga ndi manja)

● Zinyalala zodzaza kwambiri (8-15% ya kutayika kwa zinthu)

● Kulephera kutsatira malamulo a PPE (komwe kumawonedwa mu 30% ya zomwe zawonedwa pa kusintha kwa nthawi)

Zitsulo Zophatikizana Zophatikizana Zopangira Mapepala a Smart Weight Roll Isopropyl Alcohol

Dongosolo Loyendetsa Losaphulika

Mayendedwe Ovomerezeka a ATEX: Malamba onyamula katundu otetezeka mkati mwake okhala ndi mphamvu zotsutsana ndi static

Kugwiritsa Ntchito Motetezeka ndi Nthunzi: Zipangizo zosayatsa moto ndi makina okhazikika pansi zimaletsa kuyaka

Kusamalira Zinthu Mofatsa: Kuwongolera liwiro mosinthasintha kuti mupewe kuwonongeka kwa nsalu panthawi yoyendera

Chipinda Choyera Chogwirizana: Malo osalala kuti chisawonongedwe mosavuta komanso kupewa kuipitsidwa

Makina Odzaza a Roll Isopropyl Alcohol Wipes

Kapangidwe Kosaphulika: ATEX Zone 1/2 yovomerezeka kuti ikhale malo otetezeka okhala ndi nthunzi ya mowa

Kugwiritsa Ntchito IPA Moyenera: Machitidwe odzaza omwe amalamulidwa amatsimikizira kuti chinyezi chimakhala chofanana

Kusamalira nthunzi: Njira zotulutsira mowa zophatikizika zimachotsa nthunzi ya mowa panthawi yodzaza

Kutha Kukonza Ma Roll: Kumagwira ma roll opukutira mosalekeza ndi kudula ndi kulekanitsa zokha

Kuletsa Kuipitsidwa: Chipinda chodzaza chomwe chili mkati chimasunga ukhondo wa chinthucho

Makina Osungira Thumba Otetezeka Kuphulika

Zigawo Zotsimikizika ndi ATEX: Makina amagetsi otetezeka mkati ndi ma mota osaphulika

Kuchotsa Nthunzi Yapamwamba: Kuchotsa nthunzi ya mowa mwachangu panthawi yotseka

Kutseka Kutentha Kolamulidwa: Kuwongolera kutentha kolondola kumaletsa kuyaka kwa nthunzi ya mowa

Kusindikiza Kowonjezera kwa Zitsulo: Kwakonzedwa kuti mafilimu oletsa chinyezi asunge zomwe zili mu IPA

Kuwunika Chitetezo Pa Nthawi Yeniyeni: Makina ozindikira mpweya omwe ali ndi mphamvu zozimitsa zokha

Mafomu Osiyanasiyana a Matumba: Amalola kutumikira kamodzi kokha ku makonzedwe a matumba ambiri

Liwiro Lopanga: Mpaka mapaketi 60 otetezeka kuphulika pamphindi

ROI yoyezedwa kuchokera ku Automation

Kukonza Chitetezo

Kuchepetsa kukhudzidwa ndi 90-95% kumachitika kudzera mu kukonza zinthu mozungulira komanso kugwiritsa ntchito zinthu zokha. Kuchotsa zochitika zowopsa kumalepheretsa pafupifupi zochitika zodziwika 3-5 pachaka pa malo aliwonse.

Zopempha za malipiro a antchito zimachepa ndi 60-80% pambuyo pokhazikitsa makina oyendetsera ntchito, pomwe zigoli zotsatizana ndi malamulo zimakwera kuchoka pa 75-80% kufika pa 95-98% panthawi yowunikira.

Ubwino Wabwino

Kukhazikika kwa kukhuta kumakula kuchoka pa ±15% (pamanja) kufika pa ±2% (yodzipangira yokha) kusinthasintha kwa muyezo. Chiwerengero cha madandaulo a makasitomala chimachepa kuchoka pa 1.2% kufika pa 0.2%, pomwe phindu loyamba limawonjezeka kuchoka pa 88% kufika pa 96%.

Phindu la Ntchito

Kuchuluka kwa mphamvu ya mankhwala ndi 15-25% kumachitika chifukwa cha mavuto omwe amabwera chifukwa cha kugwiritsa ntchito mankhwala pamanja komanso nthawi yochepa yosinthira mankhwala (mphindi 45 poyerekeza ndi maola awiri pamanja). Kuchepetsa ndalama zomwe zimaperekedwa kumapulumutsa 8-12% ya ndalama zomwe zimagwiritsidwa ntchito pogwiritsa ntchito njira yowongolera mlingo molondola.

Kugwiritsa ntchito bwino mphamvu kumawonjezeka ndi 20-30% kudzera mu makina anzeru opumira omwe amayankha ku nthunzi yeniyeni m'malo mogwira ntchito nthawi zonse.

Mafunso Ofunsidwa Kawirikawiri

Q: Kodi zofunikira zotani kuti zigwiritsidwe ntchito popanga ma wipes a mowa ndi zotetezeka kuphulika?

Yankho: Zipangizo ziyenera kukwaniritsa miyezo ya ATEX Zone 1 kapena Class I Division 1 pa ntchito za Gulu D (IPA). Izi zikuphatikizapo malo osungira injini omwe saphulika, masensa otetezeka omwe ali ndi mlingo wa kutentha kwa 400°C, ndi mapanelo owongolera oyeretsedwa/opanikizika.

Q: Kodi makina odzipangira okha amatha kuthana ndi mitundu ndi makulidwe osiyanasiyana opukuta?

A: Makina amakono amatha kukhala ndi m'lifupi mwa substrate kuyambira 50-300mm, makulidwe kuyambira 0.5-5.0mm, ndi mitundu ya phukusi kuphatikizapo singles (10-50 count), canisters (80-200 count), ndi soft packs (25-100 count) yokhala ndi mphamvu yosinthira ya mphindi 5.

Q: Kodi ndi kukonza kotani komwe kumafunika pa makina opukutira mowa okha?

A: Kukonza zodzitetezera kumaphatikizapo kutsimikizira kuwerengera kwa masensa sabata iliyonse, kuyesa magwiridwe antchito a pampu pamwezi, kuyang'anira makina opumira kotala lililonse, komanso kukonzanso satifiketi ya zida zomwe sizimaphulika chaka chilichonse.