Fokotsa Ho pepeseha ha Batho Tlhahisong ea Roll Alcohol Wipes: From Manual to Automated

Alcohol Wipe Production Automation ke eng?

Alcohol Wipe production automation ke mokhoa oa ho nkela tšebetso ea matsoho, dosing, le ho paka sebaka ka lisebelisoa tse koetsoeng, tse sirelelitsoeng ke ho phatloha tse etselitsoeng tikoloho ea isopropyl alcohol (IPA). Mokhoa ona o felisa ho kopana le batho ka ho toba le mouoane o tukang ha o ntse o boloka boleng ba sehlahisoa le ho feta.

Sistimi ea sejoale-joale ea othomathike e kopanya dosing e laoloang ke servo, likamore tse koaletsoeng tsa saturation, le tlhahlobo e tsoelang pele ea mouoane ho theha maemo a sireletsehileng a ts'ebetso. Ho fapana le li-automation tse tloaelehileng tsa ho paka, litsamaiso tsa ho hlakola joala li hloka likarolo tse ikhethang tse lekantsoeng ka ATEX le meralo e thibelang ho phatloha ho sebetsana le mathata a ikhethang a tikoloho ea mokelikeli o tukang.

Hobaneng ha Tlhahiso ea Joala ka Manual e Hlakola Likotsi Tsa Tšireletso

Likotsi Tsa Mathomo a Ho Hlahlama

Likotsi tsa ho hema Mouoane:

Tlhahiso ea letsoho ea ho hlakola joala e pepesetsa basebetsi maemong a kotsi a mouoane a IPA ao hangata a fetang meeli ea polokeho ea Time-Weighted Average (TWA) ea 400 ppm ho feta lihora tse 8. Nakong ea linako tsa tlhahiso ea litlhōrō, likhahla tsa mouoane li ka fihla ho 800-1200 ppm libakeng tse nang le moea o fokolang.

Matšoao a tloaelehileng a kenyelletsa:

● Ho tsekela le ho ferekana kelellong nakong ea metsotso e 15-30 ka mor'a ho pepeseha

● Ho opeloa ke hlooho ho sa khaotseng ho nka lihora tse 2-4 ka mor'a ho tsamaea

● Ho hema ka thata le ho chesa 'metso

● E fokolitse ho falimeha ho eketsa menyetla ea likotsi ka 35%

Libaka tse kotsing e kholo li kenyelletsa liteishene tsa ho tlatsa moo basebetsi ba tšelang IPA ka letsoho, libaka tse kolobileng moo li-substrates li monyang solvent, le libaka tsa pele ho tiiso moo mouoane o tsepameng pele o paka.

Likotsi tsa ho Kopana ka ho Otloloha:

Ho kopana ha letlalo le mahlo ho etsahala nakong ea ts'ebetso ea ho noa ka letsoho, phetoho ea lijana, le mekhoa ea ho etsa sampole ea boleng. Ho monyela ha letlalo la IPA ho ka kenya letsoho ho fihla ho 20% ea kakaretso ea ts'oaetso, ha liketsahalo tsa splash li ama 40% ea basebetsi ba matsoho selemo le selemo.

Motlakase o tsitsitseng o tsoang ho PPE oa maiketsetso o baka likotsi tsa ho tima, haholo ha o kopantsoe le lijana tsa tšepe tse se nang motheo le lisebelisoa tsa phetisetso. Li-motor, li-sensor, le lintho tse futhumatsang tse sa reroang li fetoha mehloli e ka bang teng ea ho tima libakeng tse nang le mouoane.

Mathata a Ts'ireletso ea Ts'ebetso:

Mesebetsi e pheta-phetoang ea matsoho e kenyelletsang ho phahamisa lijana tsa solvent tse boima ba lik'hilograma tse 50, lihlahisoa tse phethiloeng ka letsoho, le ho lokisa lisebelisoa khafetsa ho baka likotsi tsa khatello ea maikutlo tse amang 25% ea basebetsi ba tlhahiso selemo le selemo.

Liphoso tse bakoang ke mokhathala li eketseha nakong ea lichifi tse atolositsoeng, tse lebisang ho:

● Ho tiisa cap e sa fellang (12% ea tlhahiso ea matsoho)

● Litšila tse feteletseng (8-15% tahlehelo ea thepa)

● Ho felloa ke matla ha melao ea PPE (e shebiloe ho 30% ea litebello tsa lichifi)

Smart Weigh Roll Isopropyl Alcohol Wipes Integrated Packaging Line Components

Ho phatloha-Bopaki ba Conveyor System

Lipalangoang tse netefalitsoeng tsa ATEX: Mabanta a conveyor a bolokehileng ka kahare a nang le thepa ea anti-static

Ts'ebetso e Sireletsehileng ea Mouoane: Lisebelisoa tse sa cheseheng le lits'ebetso tsa ho theola fatše li thibela ho tuka

Ho sebetsana le Sehlahisoa se Bonolo: Ho laola lebelo le feto-fetohang ho thibela ho hlakola tšenyo nakong ea lipalangoang

Kamore e Hloekileng e Tsamaellana: Libaka tse boreleli bakeng sa ho hloekisa habonolo le ho thibela tšoaetso

Roll Isopropyl Alcohol Wipes Machine

Moralo oa Bopaki ba ho phatloha: ATEX Zone 1/2 e netefalitsoeng bakeng sa tikoloho e sireletsehileng ea mouoane oa joala

Precision IPA Kopo: Litsamaiso tse laoloang tsa saturation li netefatsa hore ho hlakoloa ka mokhoa o tsitsitseng oa mongobo

Tsamaiso ea Mouoane: Sistimi e kopaneng ea ho ntšoa e tlosa mouoane oa joala nakong ea ho tlatsa

Bokhoni ba Roll Processing: E ​​sebetsana le meqolo e sa khaotseng ea ho hlakola ka ho itšeha le karohano

Taolo ea Tšilafalo: Kamore e kentsoeng ea ho tlatsa e boloka bohloeki ba sehlahisoa

Seqhomane-Sireletsehile Pouch Packing Machine

Likarolo tse netefalitsoeng tsa ATEX: Sistimi ea motlakase e bolokehileng kahare le li-motor tse sa phatloheng

Advanced Vapor Extraction: Ho tlosoa ka mafolofolo ha mouoane oa joala nakong ea ho tiisa

Tiiso e Laoloang ke Mocheso: Taolo e nepahetseng ea mocheso e thibela ho tima mouoane oa joala

Tiiso e Ntlafalitsoeng ea Thibelo: E ntlafalitsoe bakeng sa lifilimi tse thibelang mongobo ho boloka litaba tsa IPA

Tlhokomelo ea Ts'ireletso ea Nako ea 'Nete: Sistimi ea ho bona khase e nang le bokhoni ba ho koala ka boiketsetso

Liforomo tsa Mokotla o feto-fetohang: E ​​amohela ts'ebeletso e le 'ngoe ho litlhophiso tsa mekotla e mengata

Lebelo la Tlhahiso: Ho fihla ho liphutheloana tse sireletsehileng tse 60 ka motsotso

ROI e lekantsoeng ho tsoa ho Automation

Lintlafatso tsa Tšireletso

Phokotso ea ho pepeseha ea 90-95% e fihlelletsoeng ka ts'ebetso e kentsoeng le ho sebetsana le thepa e ikemetseng. Pheliso ea liketsahalo e thibela kakaretso ea liketsahalo tse 3-5 tse tlalehoang selemo le selemo setsing ka seng.

Litlaleho tsa matšeliso a basebetsi li fokotsehile ka 60-80% ka mor'a ho kenngoa ts'ebetsong ea boiketsetso, ha lintlha tsa taolo ea taolo li ntlafala ho tloha ho 75-80% ho ea ho 95-98% nakong ea lihlahlobo.

Melemo ea Boleng

Saturation consistency e ntlafala ho tloha ho ± 15% (manual) ho ea ho ± 2% (automated) ho kheloha ho tloaelehileng. Litefiso tsa litletlebo tsa bareki li fokotsehile ho tloha ho 1.2% ho ea ho 0.2%, ha lihlahisoa tsa pele li eketseha ho tloha ho 88% ho ea ho 96%.

Melemo ea Ts'ebetso

Keketseho ea phallo ea 15-25% e bakoa ke libotlolo tse felisitsoeng tsa matsoho le linako tse fokotsehileng tsa phetoho (metsotso e 45 vs. Lihora tsa 2 ka letsoho). Phokotso ea ho fana ka chelete e boloka 8-12% ea litšenyehelo tsa thepa ka taolo e nepahetseng ea dosing.

Matla a matla a ntlafatsa 20-30% ka lits'ebetso tse bohlale tsa moea tse arabelang moroalo oa 'nete oa mouoane ho fapana le ts'ebetso e tsoelang pele.

Lipotso Tse Botsoang Hangata

P: Ke litlhoko life tse thibelang ho phatloha bakeng sa tlhahiso ea ho hlakola joala?

A: Thepa e tlameha ho kopana le litekanyetso tsa ATEX Zone 1 kapa Sehlopha sa I Division 1 bakeng sa likopo tsa Sehlopha sa D (IPA). Sena se kenyelletsa matlo a makoloi a sa phatloheng, lisensara tse sireletsehileng ka hare ho 400 ° C, le liphanele tse hloekisitsoeng / tse hatelletsoeng.

P: Na othomathike e ka sebetsana le mefuta e fapaneng ea ho hlakola le boholo?

A: Sistimi ea sejoale-joale e amohela bophara ba substrate ho tloha ho 50-300mm, botenya ho tloha ho 0.5-5.0mm, le lifomate tsa liphutheloana tse kenyelletsang li-singles (10-50 count), li-canister (80-200 count), le lipakete tse bonolo (25-100 count) tse nang le bokhoni ba ho fetola metsotso e 5.

P: Ke tlhokomelo efe e hlokahalang bakeng sa mekhoa ea ho hlakola joala e ikemetseng?

A: Tlhokomelo e thibelang e kenyelletsa netefatso ea tlhahlobo ea sensor ea beke le beke, tlhahlobo ea ts'ebetso ea pompo ea khoeli le khoeli, tlhahlobo ea kotara ea kotara ea sistimi ea moea, le nchafatso ea setifikeiti ea selemo le selemo ea lisebelisoa tse thibelang ho phatloha.

• Selemo se thehiloe
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• Mofuta oa Khoebo
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• Naha / Setereke
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• Indasteri ea mantlha
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• Lihlahisoa tsa mantlha
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• Khoebo ea molao ea molao
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• Basebetsi ka kakaretso
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• Boleng ba ho hlahisa selemo le selemo
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• Mmaraka oa kantle ho naha
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• Bareki ba Kopaneng
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