Yehlisa Ukuchayeka Kwabantu Emkhiqizweni Wokusula Utshwala: Ukusuka Kumanuwali kuya kokuzenzakalelayo

Iyini i-Alcohol Wipe Production Automation?

I-automation yokukhiqiza yokusula utshwala yinqubo yokufaka esikhundleni sokubamba ngesandla, ukudosa, kanye nokusebenza kokupakisha nge-closed-loop, okokusebenza okuphephile kokuqhuma okuklanyelwe ngokuqondile izindawo ze-isopropyl alcohol (IPA). Le ndlela iqeda ukuthintana kwabantu okuqondile nezihwamuko ezivuthayo kuyilapho igcina ikhwalithi yomkhiqizo nokuphuma kwayo.

Izinhlelo zesimanje ezizenzakalelayo zihlanganisa umthamo olawulwa yi-servo, amagumbi okugcwalisa avaliwe, nokuqapha okuqhubekayo komhwamuko ukuze kwakheke izimo zokusebenza eziphephile. Ngokungafani nemishini yokupakisha evamile, amasistimu okusula utshwala adinga izingxenye ezikhethekile ezinesilinganiso se-ATEX kanye nemiklamo evimbela ukuqhuma ukuze isingathe izinselele eziyingqayizivele zendawo yezinto ezincibilikayo ezivuthayo.

Kungani Ukukhiqizwa Kokusula Utshwala Manuwali Kudala Izingozi Zokuphepha

Izingozi Zokuvezwa Eziyinhloko

Izingozi Zokuhogela Umhwamuko:

Ukukhiqizwa kokusula utshwala okwenziwa ngesandla kuveza abasebenzi ekugxilweni komhwamuko oyingozi we-IPA ovamise ukweqa imikhawulo yokuphepha ye-Time-Weighted Average (TWA) engu-400 ppm emahoreni angu-8. Ngezikhathi zokukhiqiza okuphezulu, ukugxila komhwamuko kungafinyelela ku-800-1200 ppm ezindaweni ezingenawo umoya ohlanzekile.

Izimpawu ezijwayelekile zihlanganisa:

● Ukuba nesiyezi kanye nokudideka phakathi nemizuzu eyi-15-30 yokuchayeka

● Ikhanda elibuhlungu elibeleselayo elithatha amahora angu-2-4 ngemva koshintsho

● Ukucasuka kokuphefumula nokuvutha komphimbo

● Ukuqapha okwehlisiwe okwandisa amathuba ezingozi ngo-35%

Izindawo ezisengozini enkulu zihlanganisa iziteshi zokugcwalisa lapho opharetha bethela khona i-IPA mathupha, izindawo zokucwiliswa ezivulekile lapho ama-substrates amunca i-solvent, kanye nezindawo zokuvala uphawu lapho umhwamuko ugxila khona ngaphambi kokupakisha.

Izingozi Zokuxhumana Okuqondile:

Ukuthintana kwesikhumba namehlo kwenzeka ngesikhathi sokusebenzisa umthamo owenziwe ngesandla, ukuguqulwa kweziqukathi, kanye nezinqubo zesampula zekhwalithi. Ukumuncwa kwesikhumba kwe-IPA kungaba nomthelela ofika ku-20% wesamba somthwalo wokuchayeka, kuyilapho izehlakalo ze-splash zithinta u-40% wabasebenzisi bezandla minyaka yonke.

Ukwakheka kukagesi omile ovela ku-PPE yokwenziwa kudala ubungozi bokuthungela, ikakhulukazi uma kuhlanganiswa neziqukathi zensimbi ezingagxiliwe kanye nezinto zokusebenza zokudlulisa. Amamotho angalinganiselwe, izinzwa, nezinto zokushisisa ziba imithombo engaba khona yokuthungela ezindaweni ezinothe.

Izinkinga Zokuphepha Zokusebenza:

Imisebenzi ephindaphindwayo eyenziwa ngesandla ehlanganisa ukuphakamisa iziqukathi ze-solvent ezingamakhilogremu angu-50, ukupakisha imikhiqizo eqediwe ngesandla, nokulungiswa njalo kwemishini kudala ukulimala kwengcindezi ye-ergonomic okuthinta u-25% wabasebenzi bokukhiqiza minyaka yonke.

Amaphutha abangelwa ukukhathala ayanda ngesikhathi sokushintsha okunwetshiwe, okuholela kulokhu:

● Ukuvalwa kwe-cap okungaphelele (12% wokukhiqizwa mathupha)

● Imfucuza egcwele ngokweqile (8-15% ukulahlekelwa kwempahla)

● Ukuthobela kwe-PPE kuyaphelelwa yisikhathi (kuqashelwe kumashifu angama-30%)

I-Smart Weigh Roll I-Isopropyl Alcohol Isula Izingxenye Zomugqa Wokupakisha Ohlanganisiwe

Isistimu yokudlulisa ubufakazi bokuqhuma

I-ATEX-Certified Transport: Amabhande okuthutha aphephile ngaphakathi anezakhiwo eziphikisana ne-static

I-Vapor-Safe Operation: Izinto ezingashisi nezinhlelo zokubeka phansi zivimbela ukuthungela

Ukuphathwa Kwemikhiqizo Emnene: Ukulawula isivinini esiguquguqukayo ukuvimbela ukusula umonakalo ngesikhathi sokuthutha

Igumbi Elihlanzekile Liyahambelana: Izindawo ezibushelelezi ukuze kube lula ukukhucululwa kwendle nokugwema ukungcoliswa

Roll Isopropyl Utshwala Usula Umshini Wokugcwalisa

Idizayini Yokufakazela Ukuqhuma: I-ATEX Zone 1/2 iqinisekiswe indawo ephephile yomhwamuko wotshwala

Uhlelo lokusebenza lwe-IPA olunembayo: Izinhlelo ezilawulwayo zokugcwalisa indawo ziqinisekisa ukusulwa okungaguquki kokuqukethwe komswakama

Ukuphathwa Kwe-Vapor: Amasistimu wokukhipha ahlanganisiwe asusa umhwamuko wotshwala ngesikhathi sokugcwalisa

Amandla okucubungula ama-Roll: Iphatha amaroli wokusula aqhubekayo ngokusika nokuhlukaniswa okuzenzakalelayo

Ukulawula Ukungcola: Igumbi lokugcwalisa elivalekile ligcina ubumsulwa bomkhiqizo

Umshini Wokupakisha Isikhwama Esiphephile Sokuqhuma

Izingxenye Eziqinisekisiwe Ze-ATEX: Amasistimu kagesi aphephile ngaphakathi namamotho angaqhumi

I-Advanced Vapor Extraction: Ukususwa okusebenzayo kwezihwamuko zotshwala phakathi nenqubo yokuvala

Ukuvalwa Okulawulwa Ngamazinga Okushisa: Ukulawula ukushisa okunembile kuvimbela ukuthungela komhwamuko wotshwala

Ukuvalwa Okuthuthukisiwe Kwesithiyo: Kwenzelwe amafilimu okuvimbela umswakama ukuze kugcinwe okuqukethwe kwe-IPA

Ukuqapha Ukuphepha Kwesikhathi Sangempela: Amasistimu okuthola igesi anamandla okuvala shaqa okuzenzakalelayo

Amafomethi Esikhwama Esishintshashintshayo: Ivumela ukulungiselelwa kwesikhwama esisodwa kuya kumanani amaningi

Isivinini Sokukhiqiza: Kufikela kumaphakheji angama-60 aphephile ekuqhumeni ngomzuzu

I-ROI elinganisekayo evela ku-Automation

Ukuthuthukiswa Kokuphepha

Ukwehliswa kokuchayeka okungu-90-95% okuzuzwe ngokucubungula okuvalekile nokuphatha izinto ezizenzakalelayo. Ukuqedwa kwesigameko kuvimbela isilinganiso semicimbi yokuchayeka engu-3-5 ngonyaka endaweni ngayinye.

Izicelo zesinxephezelo sabasebenzi zehla ngo-60-80% kulandela ukuqaliswa kokuzenzakalela, kuyilapho amaphuzu okuthobela imithetho ethuthuka ukusuka ku-75-80% kuya ku-95-98% ngesikhathi sokuhlolwa kwamabhuku.

Izinzuzo Zekhwalithi

Ukungaguquguquki kwesimo sezulu kuyathuthuka ukusuka ku-±15% (ngesandla) ukuya ku-±2% (okuzenzakalelayo) ekuchezukeni. Izinga lezikhalazo zekhasimende lehla lisuka ku-1.2% liya ku-0.2%, kanti isivuno sokuphasa kuqala sikhuphuka sisuka ku-88% saya ku-96%.

Izinzuzo Zokusebenza

Ukwenyuka komphumela we-15-25% ngenxa yokunqanyulwa kwamabhodlela okwenziwa ngesandla kanye nezikhathi ezincishisiwe zokushintsha (imizuzu engu-45 vs. amahora angu-2 ngokwenza). Ukwehliswa kwe-giveaway konga u-8-12% ezindlekweni zezinto ezibonakalayo ngokulawula umthamo onembile.

Ukusebenza kahle kwamandla kuthuthukisa u-20-30% ngokusebenzisa izinhlelo zokungenisa umoya ezihlakaniphile ezisabela ekulayisheni kwangempela komhwamuko esikhundleni sokusebenza okuphezulu okuqhubekayo.

imibuzo ejwayelekile ukubuzwa

Q: Yiziphi izidingo zokuvikela ukuqhuma kokukhiqizwa kotshwala?

A: Izinto zokusebenza kufanele zihlangabezane nezindinganiso ze-ATEX Zone 1 noma Isigaba I Division 1 zezicelo zeQembu D (IPA). Lokhu kuhlanganisa izindlu zezimoto ezingaqhumi, izinzwa eziphephile ngaphakathi ezilinganiselwe izinga lokushisa lomlilo elingu-400°C, namaphaneli okulawula ahlanziwe/acindezelwe.

Umbuzo: Ingabe i-automation ingaphatha amafomethi ahlukene wokusula nosayizi?

A: Amasistimu esimanje amukela ububanzi be-substrate kusuka ku-50-300mm, ubukhulu obusuka ku-0.5-5.0mm, namafomethi wephakheji afaka phakathi okungashadile (ukubala okungu-10-50), amathini (ukubala okungu-80-200), namaphekhi athambile (ukubala okungu-25-100) anamandla okushintsha amaminithi angu-5.

Q: Yikuphi ukugcinwa okudingekayo kumasistimu okusula utshwala okuzenzakalelayo?

A: Ukunakekelwa okuvimbelayo kufaka phakathi ukuqinisekiswa kokulinganisa kwenzwa kwangeviki, ukuhlolwa kokusebenza kwephampu kwanyanga zonke, ukuhlolwa kwesistimu yokukhipha umoya ngekota, kanye nokuvuselelwa kwaminyaka yonke kwesitifiketi semishini evimbela ukuqhuma.

• Unyaka ususunguliwe
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• Imboni Eyinhloko
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• I-Enterprise Lebird
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