High-Speed ​​VFFS Packing Machine Kuenzanisa

Chii Chinoita Kuti Kusarudzwa kweVFFS Kukoshese Kugadzira?

Kana ukasarudza isiriyo VFFS muchina, unogona kurasikirwa inodarika madhora zviuru makumi mashanu mukubudirira pagore. Kune mhando nhatu dzekutanga dzemasisitimu: 2-servo single lane, 4-servo single lane, uye dual lane. Kuziva izvo mumwe nemumwe anogona kuita kuchakubatsira iwe kusarudza iyo yakakodzera kune yako yekurongedza zvaunoda.

Kurongedza kwanhasi kunoda zvinopfuura kumhanya chete. Vagadziri vezvekudya vanoda midziyo inoshanda zvakanaka neyakasiyana siyana yezvinhu uye inochengeta mhando yepamusoro. Chinhu chakanyanya kukosha kuve nechokwadi chekuti michina yaunoshandisa inokwanisa kuzadzisa zvaunoda zvekugadzira, hunhu hwechigadzirwa, uye zvinangwa zvekushanda.

Ndedzipi Dzako VFFS Machine Sarudzo?

2-Servo Single Lane: Kuvimbika Kuita (70-80 mabhegi paminiti)

Iyo 2-servo VFFS inopa anowirirana 70-80 mabhegi paminiti kuita nekuvimbika kwakaratidza. Maviri servo motors anodzora firimu kudhonza uye kuisa chisimbiso mashandiro, achipa chaiyo bhegi kuumbwa uku uchichengetedza kushanda kwakatwasuka uye kugadzirisa.

Iyi gadziriso inoshanda zvakanaka kune maoparesheni ekugadzira 33,600-38,400 masaga pa8-awa shift. Iyo sisitimu inokunda neyakajairwa zvigadzirwa sekofi, nzungu, uye masvutugadziko uko kunoenderana kunaka kunokosha kupfuura kumhanya kwakanyanya. Kushanda kuri nyore kunoita kuti ive yakanakira zvivakwa zvinotungamira kuita kwakavimbika uye kugadzirisa kuri nyore.

4-Servo Single Lane: Precision Engineering (80-120 mabhegi paminiti)

Iyo 4-servo VFFS inopa 80-120 mabhegi paminiti kuburikidza nepamusoro servo kutonga kwekutevera firimu, kufamba kweshaya, uye kuisa chisimbiso. Mamotor mana akazvimirira anoburitsa yakanyanya kurongeka uye kuchinjika pane akasiyana zvigadzirwa uye mamiriro.

Iyi sisitimu inoburitsa 38,400-57,600 mabhegi pa8-awa shift ichichengetedza yakasarudzika mhando. Iyo yekuwedzera servos inogonesa kugadzirisa kwakaringana kwezvigadzirwa zvakasiyana, kuderedza marara uye kuvandudza chisimbiso kutendeseka kana ichienzaniswa neanoreruka masisitimu.

Dual Lane VFFS: Yakakura Kubudirira (130-150 mabhegi/miniti yakazara)

Dual lane masisitimu anoshanda 65-75 mabhegi paminiti panzira, achiwana akasanganiswa kubuda kwemasaga 130-150 paminiti. Iyi gadziriso inopeta kaviri kugadzirwa uku ichida kushoma yekuwedzera nzvimbo yepasi kana ichienzaniswa neayo nzira masisitimu.

Iko kusanganiswa kwakasanganiswa kunoburitsa 62,400-72,000 masaga pa8-awa shift, zvichiita kuti zvive zvakakosha pakushanda kwepamusoro-soro. Imwe neimwe nzira inoshanda yakazvimiririra, ichipa kuchinjika kumhanya zvigadzirwa zvakasiyana kana kuchengetedza kugadzirwa kana imwe nzira inoda kugadziriswa.

Kushanda zvakanaka kwenzvimbo kunova kwakakosha muzvivakwa zvakamanikidzika. Dual lane masisitimu anowanzo kutora 50% imwe nzvimbo yepasi apo achiunza 80-90% yepamusoro kubereka, kuwedzera kuburitsa pamakumbo mana. Kushanda uku kunoita kuti vataridzike kune zvivakwa zvemudhorobha kana kuwedzera mabasa.

Aya masisitimu anofananidzwa sei mukuita kwechokwadi-kwenyika?

Kumhanya uye Kugona Kusiyana

Kusimba kwekugadzira kunosiyana zvakanyanya pakati pezvirongwa. Iyo 2-servo system's yakatsiga 70-80 mabhegi paminiti inokodzera mashandiro ane chinodiwa chinotenderedza 35,000-40,000 mabhegi zuva nezuva. Iyo 4-servo system's 80-120 bhegi renji inogara zvivakwa zvinoda 40,000-60,000 mabhegi ane hunyanzvi hwemhando.

Dual lane masisitimu anoshanda akakwira-vhoriyamu mashandiro anopfuura 65,000 mabhegi zuva nezuva. Iyo 130-150 bhegi paminiti kugona kero inoda kuti nzira imwe chete haigone kusangana nemazvo, kunyanya mumisika inoda mhinduro nekukurumidza kune zvinodiwa nevatengi.

Kuita chaiko kwepasirese kunoenderana nemaitiro echigadzirwa uye maitiro ekushanda. Zvigadzirwa zvinoyerera zvemahara senge bhinzi dzekofi zvinowanzoita nhanho dzekumhanya, nepo zvinhu zvakanamira kana zvakapfava zvingada kuderedzwa kumhanya kwemhando yekugadzirisa. Mamiriro ezvakatipoteredza anokanganisawo kumhanya kunokwanisika.

Hunhu uye Flexibility Factors

Chisimbiso chemhando yekuenderana inovandudza nekuwedzera servo control. Iyo 2-servo system inopa chisimbiso chakavimbika kune akawanda maapplication ane musiyano unogamuchirwa. Iyo 4-servo kumisikidzwa inopa kusimba kwepamusoro kuburikidza nekumanikidzwa kwakaringana uye kutonga nguva, kuderedza kurambwa nekuvandudza kushanda kwehupenyu hwesherufu.

Chigadzirwa chinoshanduka chinowedzera ne servo sophistication. Yakareruka 2-servo masisitimu inobata zvakajairwa zvigadzirwa zvinobudirira asi inogona kunetsekana neinonetsa maapplication. Iyo 4-servo system inobata zvigadzirwa zvakasiyana, mafirimu emhando, uye mabhegi mafomati uku ichichengetedza kumhanya kwakanyanya uye mhando yemhando.

Kuchinja kwekuchinja kunokanganisa kugadzirwa kwezuva nezuva zvakanyanya. Shanduko dzechigadzirwa chekutanga dzinoda maminetsi gumi nemashanu kusvika makumi matatu pamasisitimu ese, asi shanduko yemafomati inobatsirwa kubva ku4-servo chaiyo kuburikidza neatomatiki kugadzirisa. Dual lane masisitimu inoda yakarongwa shanduko asi inochengetedza 50% kubereka panguva imwe chete-nzira yekugadzirisa.

Ndeipi Sisitimu Inoendesa Iyo Yakanakisa Mhedzisiro Yezvako Zvakananga Zvido?

Kana 2-Servo Systems Excel

Operations inogadzira 35,000-45,000 mabhegi zuva nezuva ane anowirirana zvigadzirwa zvinobatsira kubva 2-servo kuvimbika. Aya masisitimu anoshanda nemazvo kune zvakasimbiswa chikafu chekudya, kurongedza kofi, uye zvigadzirwa zvakaomeswa uko kuratidzwa kwekuita kunodarika ekucheka-kumucheto maficha.

Single-shift mashandiro kana zvivakwa zvine vagadziri vane ruzivo vanokoshesa kugadzirisa uye kushanda kwakaringana. Iyo yakaderera yakaoma inoderedza zvinodiwa zvekudzidziswa uku ichipa mhedzisiro inovimbika inosangana neakawanda ekurongedza mhando zviyero.

Mari-inoziva mashandiro anokoshesa iyo 2-servo system chiyero chekugona nekudyara. Kana kumhanya kwakanyanya kusingade, iyi gadziriso inopa yakavimbika mashandiro pasina kuwanda-engineering kune maapplication asingade epamberi maficha.

4-Servo System Zvakanakira

Mashandiro anoda mabhegi makumi mana neshanu-65,000 zuva rega rega ane anodiwa emhando yepamusoro anobatsirwa kubva ku4-servo chaiyo. Aya masisitimu anoita zvakanaka kana kuenderana kwepamusoro-kumhanya kunofanirwa kuchengetedzwa pane zvakasiyana zvigadzirwa nemamiriro.

Mitsetse yezvigadzirwa zvekutanga inoruramisa 4-servo investimendi kuburikidza nemhando yepamusoro yeratidziro uye yakaderedzwa tsvina. Iyo chaiyo yekudzora inochengetedza kuita nemafirimu anonetsa uye zvigadzirwa zvakapfava izvo zvaizotambura mumasisitimu akareruka.

Future-proofing inotarisisa inoita kuti 4-servo masisitimu ataridzike pakukura mashandiro. Sezvo mitsara yechigadzirwa ichiwedzera uye hunhu hunodiwa hunowedzera, chikuva chinopa hunyanzvi hwepamberi pasina kuda kutsiva kwakazara system.

Dual Lane System Applications

Kushanda kwepamusoro-vhoriyamu inodarika 70,000 mabhegi zuva nezuva kunoda mbiri mbiri nzira. Aya masisitimu anove akakosha kana nzira imwe chete isingakwanise kupa zvakakwana kubuda, kunyanya kune makuru mabhureki ane kudiwa kwakanyanya.

Kuvandudzwa kwekushanda kwevashandi kunoruramisa kudyara munzvimbo dzeprimiyamu yemitengo. Mumwe mushandisi anotonga 130-150 mabhegi paminiti anopa budiriro yakatanhamara kana ichienzaniswa nekushandisa akawanda nzira imwe chete nzira inoda vamwe vashandi.

Kuenderera mberi kwekugadzira kunoda kufarirwa kwembiri nzira redundancy. Kushanda kwakakosha uko nguva yekudzikira inogadzira mutengo wakakura unobatsirwa nekuenderera mberi kwekushanda panguva yekugadzirisa kana nyaya dzisingatarisirwe dzinobata nzira dzega.

Aya Masisitimu Anobatana Sei neYako Yakazara Yekugadzira Line?

Upstream Equipment Zvinodiwa

Multihead weigher kusarudzwa kunosiyana nerudzi rwesystem. Iwo 2-servo masisitimu akabatana zvakanaka ne10-14 misoro inoyeresa inopa yakakwana kuyerera kwechigadzirwa. Iwo 4-servo masisitimu anobatsirwa kubva ku14-16 musoro uremu kuti uwedzere kukurumidza kugona. Dual lane masisitimu anoda mapatya anoyeresa kana mayuniti epamusoro-soro ane kugovera kwakaringana.

Conveyor huwandu hunofanirwa kuenderana nekubuda kwesystem kudzivirira mabhodhoro. Single lane masisitimu inoda akajairwa maconveyor ane simba rekuvhiya, nepo maviri enzira masisitimu anoda kukwidziridzwa kufambisa kana maviri maviri gadziriro yekudyisa kubata iyo yepamusoro chigadzirwa kuyerera zvinobudirira.

Mafungiro ekuzasi

Case kurongedza zvinodiwa chiyero nezvinobuda mazinga. Single lane system inoshanda neyakajairwa kesi packers pa15-25 makesi paminiti. Dual lane system inogadzira 130-150 mabhegi paminiti inoda yakakwirira-kumhanya michina inokwanisa makumi matatu+ makesi paminiti.

Kubatanidzwa kwekutonga kwehutano kunoramba kwakakosha pane zvese zvigadziriso. Metal yekuona uye cheki weighing masisitimu inofanirwa kuenderana nekumhanya kwemutsara pasina kuita zvinomisa zvinhu. Dual lane masisitimu angangoda kuongororwa kwega kwega kwega kana akaomesesa akasanganiswa masisitimu.

Chii Chinofanira Kutungamira Sarudzo Yako Yekupedzisira Yekudyara?

Volume-Based Guidelines

Zvinodiwa zvekugadzira zvezuva nezuva zvinopa hutungamiriri hwekusarudza hwakajeka. Kushanda pasi pemabhegi e45,000 anowanzo batsirikana kubva ku2-servo kuvimbika. Kugadzirwa pakati pe45,000-65,000 mabhegi kazhinji kunoruramisa 4-servo investimendi yekuwedzera kugona. Mavhoriyamu anodarika 70,000 mabhegi kazhinji anoda mbiri nzira mbiri.

Kuronga kukura kunokanganisa kukosha kwenguva refu. Conservative fungidziro dzinokurudzira kusarudza masisitimu ane 20-30% yakawandisa kugona kugonesa kuwedzera pasina kutsiva nekukurumidza. Iyo 4-servo chikuva kazhinji inopa zvirinani scalability pane kusimudzira kubva ku2-servo system.95

Hunhu uye Kuchinjika Zvinodiwa

Kuoma kwechigadzirwa kunokanganisa zvinodiwa nehurongwa zvakanyanya. Zvigadzirwa zvakasununguka-zvinoyerera zvinoshanda nemazvo chero zvigadziriso, nepo zvigadzirwa zvinonetsa zvichibatsirwa kubva ku4-servo chaiyo. Mashandiro ari kuita akawanda echigadzirwa mhando anofarira epamberi masisitimu ekuchinja-chinja kushanda zvakanaka.

Mitemo yemhando yepamusoro inokanganisa sarudzo. Basic kurongedza zvinodiwa zvinoenderana ne2-servo masisitimu, nepo zvigadzirwa zveprimiyamu zvinowanzo ruramisa 4-servo investimendi yekuratidzira kunoenderana. Zvikumbiro zvakakosha zvinogona kuda dual lane redundancy yekuenderera mberi.

Mafungiro Ekushanda

Zvipingamupinyi zvenzvimbo zvinokanganisa sarudzo yehurongwa. Space-limited mashandiro anofarira mbiri nzira inoshanda kune yakanyanya kubereka paskweya tsoka. Kugona kwekuchengetedza kunokanganisa kushivirira kwakaoma-zvivakwa zvine mashoma erutsigiro rutsigiro kubva kune akareruka 2-servo masisitimu.

Kuwanikwa kwevashandi kunokanganisa sarudzo yeatomatiki. Kushanda nevanyanzvi vane hunyanzvi kunogona kukwirisa 4-servo kana dual lane mabhenefiti, nepo zvivakwa zvine basic opareta kudzidziswa zvingada 2-servo kureruka kune zvinoenderana mhedzisiro.

Unogona Sei Kukwirisa Yako VFFS Investment Inodzoka?

Unyanzvi hweinjiniya hweSmart Weigh hunova nechokwadi chekushanda kwakakwana pane zvese zvigadziriso. Yedu servo tekinoroji inopa inowirirana kuita kunyangwe iwe ukasarudza makumi manomwe masaga paminiti kuvimbika kana mabhegi zana nemakumi mashanu paminiti mbiri mbiri nzira. Kubatanidzwa kwakazara nemayero, maconveyor, uye mhando masisitimu zvinogadzira kushanda kusina musono.

Kuita kunovimbisa kudzosera kukurumidza uye zvipikirwa zvemhando yepamusoro nerutsigiro rwakakwana rwesevhisi. Kubvunzurudza kwehunyanzvi kunobatsira kuenzanisa masimba ehurongwa kune zvaunoda chaizvo, kuve nechokwadi chekudzoka kwakaringana pakudyara uchiisa basa rako rekukura uye kubudirira mune ramangwana.

Iyo chaiyo VFFS sisitimu inoshandura yako yekurongedza mashandiro kubva kumutengo wepakati kuenda kune yemakwikwi mukana. Kunzwisisa kugona uye mashandisirwo ega ega dhizaini inokubatsira kusarudza michina inosangana nezvido zvazvino uchitsigira zvinangwa zvebhizinesi renguva refu kuburikidza neakavimbika, inoshanda yekurongedza otomatiki.

• Gore rakatangwa
  --
• Mhando yebhizinesi
  --
• Nyika / Dunhu
  --
• Indasitiri mainini
  --
• Zvigadzirwa Zvikuru
  --
• Enterprise munhu wepamutemo
  --
• Vashandi vese
  --
• Yevaridzi Kubuda Kukosha
  --
• Mutengi Export
  --
• Vakabatana vatengi
  --