Kuyerekeza Kwa Makina Othamanga a VFFS Othamanga Kwambiri

Nchiyani Chimapangitsa Kusankha kwa VFFS Kukhala Kofunikira Pakupanga?

Ngati musankha makina olakwika a VFFS, mutha kutaya ndalama zoposa $50,000 pakupanga pachaka. Pali mitundu itatu yayikulu yamakina: 2-servo single lane, 4-servo single lane, ndi iwiri. Kudziwa zomwe aliyense angachite kudzakuthandizani kusankha yoyenera pazofunikira zanu.

Zolongedza zamasiku ano zimafunikira zambiri kuposa kungothamanga. Opanga zakudya amafunikira zida zomwe zimagwira ntchito bwino ndi katundu wambiri komanso zomwe zimasunga zabwino. Chofunikira kwambiri ndikuwonetsetsa kuti makina omwe mumagwiritsa ntchito amatha kukwaniritsa zosowa zanu zopangira, mawonekedwe azinthu, ndi zolinga zogwirira ntchito.

Kodi Mungasankhe Bwanji Makina Anu a VFFS?

2-Servo Single Lane: Magwiridwe Odalirika (70-80 matumba / mphindi)

2-servo VFFS imapereka matumba 70-80 osasinthika pamphindi imodzi ndi kudalirika kotsimikizika. Ma servo motors awiri amawongolera kukoka ndi kusindikiza filimu, kupereka mapangidwe olondola a thumba pamene akugwira ntchito molunjika ndi kukonza.

Kukonzekera uku kumagwira ntchito bwino popanga matumba 33,600-38,400 pakusintha kwa maola 8. Dongosololi limapambana ndi zinthu wamba monga khofi, mtedza, ndi zokhwasula-khwasula kumene khalidwe losasinthasintha limafunika kwambiri kuposa liwiro lalikulu. Kugwira ntchito kosavuta kumapangitsa kukhala koyenera kwa malo omwe amaika patsogolo magwiridwe antchito odalirika komanso kukonza kosavuta.

4-Servo Single Lane: Precision Engineering (80-120 matumba / mphindi)

4-servo VFFS imapereka matumba a 80-120 pamphindi kudzera muulamuliro wapamwamba wa servo wotsata filimu, kuyenda kwa nsagwada, ndi ntchito zosindikiza. Ma motors anayi odziyimira pawokha amapereka kulondola kwapamwamba komanso kusinthasintha pazogulitsa ndi mikhalidwe yosiyanasiyana.

Dongosololi limapanga matumba 38,400-57,600 pakusintha kwa maola 8 ndikusunga kusasinthika kwapadera. Ma servos owonjezera amathandizira kusintha kolondola kwazinthu zosiyanasiyana, kuchepetsa zinyalala ndikuwongolera kukhulupirika kwa chisindikizo poyerekeza ndi machitidwe osavuta.

Dual Lane VFFS: Kuchuluka Kwambiri (130-150 matumba / mphindi zonse)

Njira zapawiri zimagwiritsa ntchito matumba 65-75 pamphindi panjira, ndikukwaniritsa kuphatikiza kwa matumba 130-150 pamphindi. Kukonzekera uku kumachulukitsa zokolola pomwe kumafuna malo ocheperapo owonjezera poyerekeza ndi njira imodzi.

Kuphatikizika kophatikizana kumapanga matumba 62,400-72,000 pa ola la 8, zomwe zimapangitsa kuti zikhale zofunikira pa ntchito zapamwamba. Njira iliyonse imagwira ntchito palokha, kupereka kusinthasintha kuyendetsa zinthu zosiyanasiyana kapena kukonza kupanga ngati njira imodzi ikufunika kukonza.

Kuchita bwino kwa mlengalenga kumakhala kofunikira m'malo ocheperako. Njira zapawiri nthawi zambiri zimakhala ndi malo ochulukirapo 50% pomwe zikupereka zokolola zapamwamba za 80-90%, kukulitsa zotulutsa pa phazi lalikulu. Kuchita bwino kumeneku kumawapangitsa kukhala owoneka bwino kumatauni kapena kukulitsa ntchito.

Kodi Madongosolo Awa Amafananiza Bwanji ndi Zochitika Padziko Lonse?

Kusiyana kwa Liwiro ndi Mphamvu

Mphamvu zopanga zimasiyana kwambiri pakati pa masanjidwe. The 2-servo system yokhazikika matumba 70-80 pamphindi imagwirizana ndi magwiridwe antchito omwe amafunikira mosasinthasintha pafupifupi matumba 35,000-40,000 tsiku lililonse. Mtundu wa 4-servo system wa 80-120 wamatumba umakhala ndi malo ofunikira matumba 40,000-60,000 olondola kwambiri.

Njira zapawiri zimagwira ntchito zochulukirapo kuposa matumba 65,000 tsiku lililonse. Chikwama cha 130-150 pa mphindi imodzi chimafuna kuti njira zanjira imodzi sizingakwaniritsidwe, makamaka m'misika yomwe imafuna kuyankha mwachangu pakufuna kwa ogula.

Zochitika zenizeni padziko lapansi zimatengera mawonekedwe azinthu komanso momwe amagwirira ntchito. Zogulitsa zopanda ntchito monga nyemba za khofi nthawi zambiri zimathamanga kwambiri, pomwe zinthu zomata kapena zofewa zingafunike kuchepetsa liwiro kuti zisamalidwe bwino. Mikhalidwe ya chilengedwe imakhudzanso liwiro lotheka.

Ubwino ndi Kusinthasintha Zinthu

Kusasinthika kwamtundu wa Seal kumapita patsogolo ndikuwongolera kwa servo. Dongosolo la 2-servo limapereka chisindikizo chodalirika pamapulogalamu ambiri ndikusintha kovomerezeka. Kukonzekera kwa 4-servo kumapereka kusasinthasintha kwapamwamba kupyolera mu kukakamizidwa kolondola ndi kulamulira nthawi, kuchepetsa kukana ndi kupititsa patsogolo ntchito ya alumali.

Kusinthasintha kwazinthu kumawonjezeka ndi kusinthika kwa servo. Makina osavuta a 2-servo amagwiritsa ntchito zinthu wamba bwino koma amatha kuthana ndi zovuta. Dongosolo la 4-servo limayang'anira zinthu zosiyanasiyana, mitundu yamakanema, ndi mawonekedwe amatumba ndikusunga kuthamanga kwambiri komanso miyezo yapamwamba.

Kusintha kwachangu kumakhudza zokolola za tsiku ndi tsiku kwambiri. Kusintha koyambira kwazinthu kumafunikira mphindi 15-30 pamakina onse, koma kusintha kwamawonekedwe kumapindula ndi kulondola kwa 4-servo kudzera pakusintha kosintha. Makina apawiri amafunikira masinthidwe ogwirizana koma amasunga zokolola za 50% pakasintha kanjira kamodzi.

Ndi Dongosolo Liti Limene Limakupatsirani Zotsatira Zabwino Kwambiri Pazofuna Zanu Zachindunji?

Pamene 2-Servo Systems Excel

Ntchito zomwe zimapanga matumba a 35,000-45,000 tsiku lililonse ndi zinthu zosasinthasintha zimapindula ndi kudalirika kwa 2-servo. Makinawa amagwira ntchito bwino pazakudya zokhazikika zokhwasula-khwasula, kuyika khofi, ndi zinthu zouma pomwe magwiridwe antchito otsimikizika amaposa mawonekedwe apamwamba.

Ntchito zosinthira kamodzi kapena zokhala ndi ogwiritsa ntchito odziwa bwino ntchito zimayamikira kukonza ndi kugwirira ntchito kolunjika. Kuvuta kocheperako kumachepetsa zofunikira zophunzitsira pomwe kumapereka zotsatira zodalirika zomwe zimakwaniritsa miyezo yapamwamba kwambiri yamapaketi.

Zochita zongoganizira zotsika mtengo zimatengera kuthekera kwa 2-servo system ndi ndalama. Ngati liwiro lalikulu silikufunika, kasinthidwe kameneka kamapereka magwiridwe antchito odalirika popanda kupanga makina opitilira ntchito omwe safuna zida zapamwamba.

4-Servo System Ubwino

Ntchito zomwe zimafuna matumba 45,000-65,000 tsiku lililonse okhala ndi miyezo yapamwamba kwambiri amapindula ndi kulondola kwa 4-servo. Machitidwewa amapambana pamene ntchito zothamanga kwambiri ziyenera kusamalidwa pazinthu zosiyanasiyana.

Mizere yazinthu zoyambira zimalungamitsa ndalama za 4-servo kudzera mumayendedwe apamwamba komanso zinyalala zochepera. Kuwongolera molondola kumasunga magwiridwe antchito ndi makanema ovuta komanso zinthu zosakhwima zomwe zingavutike pamakina osavuta.

Malingaliro otsimikizira zamtsogolo amapangitsa makina a 4-servo kukhala okongola pantchito zomwe zikukula. Pamene mizere yazinthu ikukulirakulira komanso zofunikira zamtundu zikuchulukirachulukira, nsanjayi imapereka luso lapamwamba popanda kufuna kusinthidwa kwathunthu.

Mapulogalamu a Dual Lane System

Kugwira ntchito kwamphamvu kwambiri kuposa matumba 70,000 tsiku lililonse kumafunikira njira ziwiri. Machitidwewa amakhala ofunikira pamene njira imodzi yokha sikutha kupereka mphamvu zokwanira, makamaka kwa makampani akuluakulu omwe amafunikira kwambiri nthawi zonse.

Kuwongolera bwino kwa ntchito kumatsimikizira kuyika ndalama m'malo okwera mtengo. Wogwiritsa ntchito m'modzi yemwe amayang'anira matumba 130-150 pamphindi amapereka zokolola zapadera poyerekeza ndi kugwiritsa ntchito njira zingapo zanjira imodzi zomwe zimafuna antchito owonjezera.

Kupititsa patsogolo kupanga kumafunikira kusinthidwa kwa njira ziwiri. Zochita zovuta zomwe nthawi yopuma imapanga ndalama zambiri zimapindula ndi kupitiriza kugwira ntchito panthawi yokonza kapena zochitika zosayembekezereka zomwe zimakhudza mayendedwe awo.

Kodi Makinawa Amaphatikizana Bwanji ndi Mzere Wanu Wonse Wopanga?

Zofunikira Zazida Zakumtunda

Kusankhidwa kwa multihead weigher kumasiyanasiyana ndi mtundu wa dongosolo. Makina a 2-servo amalumikizana bwino ndi zoyezera mutu 10-14 zomwe zimapereka kutulutsa kokwanira kwazinthu. Machitidwe a 4-servo amapindula ndi zoyezera mutu 14-16 kuti apititse patsogolo kuthamanga. Makina apawiri amafunikira zoyezera mapasa kapena mayunitsi amodzi okhala ndi mphamvu zambiri zogawa bwino.

Kuchuluka kwa conveyor kuyenera kufanana ndi kutulutsa kwamakina kuti mupewe zovuta. Makina amtundu umodzi amafunikira ma conveyor omwe ali ndi mphamvu yowonjezereka, pomwe njira zanjira ziwiri zimafunikira njira zopititsira patsogolo zotumizirana kapena zapawiri kuti azitha kuyendetsa bwino katunduyo.

Malingaliro a Downstream

Case packing amafuna kukula ndi milingo zotuluka. Njira zanjira imodzi zimagwira ntchito ndi zonyamula zachikhalidwe pamilandu 15-25 pamphindi. Njira zapawiri zomwe zimapanga matumba 130-150 pamphindi zimafunikira zida zothamanga kwambiri zomwe zimatha 30+ pa mphindi.

Kuphatikizana kwaubwino kumakhalabe kofunikira pamasinthidwe onse. Kuzindikira kwachitsulo ndi makina oyezera zitsulo ziyenera kufanana ndi liwiro la mzere popanda kukhala zolepheretsa. Njira zapawiri zingafunike kuyang'anira munthu panjira iliyonse kapena makina osakanikirana.

Kodi Chikutsogolereni Chisankho Chanu Chomaliza Chogulitsa Ndalama Zotani?

Malangizo Otengera Voliyumu

Zofunikira pakupanga tsiku lililonse zimapereka chitsogozo chomveka bwino chosankha. Zogwira ntchito pansi pa matumba 45,000 nthawi zambiri zimapindula ndi kudalirika kwa 2-servo. Kupanga pakati pa 45,000-65,000 matumba nthawi zambiri kumalungamitsa ndalama za 4-servo kuti zitheke. Ma voliyumu opitilira 70,000 matumba nthawi zambiri amafunikira njira ziwiri.

Kukonzekera kwa kukula kumakhudza kufunika kwa nthawi yaitali. Kuyerekeza kokhazikika kukuwonetsa kusankha machitidwe okhala ndi 20-30% mphamvu yochulukirapo kuti athe kukulitsa popanda kusinthidwa nthawi yomweyo. Pulatifomu ya 4-servo nthawi zambiri imapereka scalability yabwino kuposa kukweza kuchokera ku 2-servo systems.95

Zofunika Zapamwamba ndi Kusinthasintha

Kuvuta kwa mankhwala kumakhudza kwambiri zofunikira za dongosolo. Zogulitsa zokhazikika zaulere zimagwira ntchito bwino ndi kasinthidwe kalikonse, pomwe zinthu zovuta zimapindula ndi kulondola kwa 4-servo. Zochita zomwe zimagwiritsa ntchito mitundu ingapo yazinthu zimakonda machitidwe apamwamba kuti asinthe bwino.

Miyezo yaubwino imakhudza njira zosankhidwa. Zofunikira pakuyika zoyambira zimagwirizana ndi machitidwe a 2-servo, pomwe zopangira zoyambira nthawi zambiri zimalungamitsa ndalama za 4-servo kuti ziwonetsedwe mosadukiza. Kugwiritsa ntchito zovuta kungafunike kubwezeredwa kwa njira ziwiri kuti mutsimikizire kupitilira.

Malingaliro ogwirira ntchito

Zopinga za malo zimakhudza kusankha kwadongosolo. Kugwiritsa ntchito malo ocheperako kumakonda kugwiritsa ntchito njira zapawiri kuti pakhale zokolola zambiri pa phazi lalikulu. Kuthekera kosamalira kumakhudza kulolerana kovutirapo-zida zokhala ndi chithandizo chochepa chaukadaulo zimapindula ndi machitidwe osavuta a 2-servo.

Kupezeka kwa ogwira ntchito kumakhudza kusankha mulingo wamagetsi. Kugwira ntchito ndi akatswiri aluso kumatha kukulitsa ubwino wa 4-servo kapena njira ziwiri, pomwe malo omwe ali ndi maphunziro oyambira amatha kusankha kuphweka kwa 2-servo kuti mupeze zotsatira zosasinthika.

Kodi Mungakulitsire Bwanji Ndalama Zanu za VFFS?

Ukadaulo waukadaulo wa Smart Weigh umatsimikizira magwiridwe antchito pamasinthidwe onse. Ukadaulo wathu wa servo umapereka magwiridwe antchito osasinthika ngakhale mutasankha matumba 70 pamphindi imodzi kapena matumba 150 pamphindi zopanga zanjira ziwiri. Kuphatikizika kwathunthu ndi zoyezera, zonyamula katundu, ndi makina apamwamba kumapangitsa kuti pakhale ntchito yopanda msoko.

Kugwira ntchito kumatsimikizira kubweza liwiro lathu komanso kudzipereka kwathu kwabwino ndi chithandizo chokwanira chautumiki. Kukambirana mwaukadaulo kumathandizira kuthekera kwamakina ndi zomwe mukufuna, ndikuwonetsetsa kubweza koyenera pazachuma ndikuyika ntchito yanu kuti ikule komanso kuchita bwino m'tsogolo.

Dongosolo loyenera la VFFS limasintha ntchito yanu yonyamula katundu kuchokera pamalo okwera kupita ku mwayi wampikisano. Kumvetsetsa kuthekera ndi kagwiritsidwe ntchito ka kasinthidwe kalikonse kumakuthandizani kusankha zida zomwe zikugwirizana ndi zosowa zapano pomwe mukuthandizira zolinga zamabizinesi anthawi yayitali kudzera pakupanga makina odalirika, ochita bwino.

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