Iyo Yekupedzisira Kofi Packing Machine FAQ: Chii Chaunoda Kuziva?

Kusarudza muchina wekutakura kofi unonzwa uchirema. Iwe unoziva otomatiki ndiyo kiyi, asi sarudzo hadziperi uye sarudzo isiriyo inogona kukuvadza mutsara wako wepasi. Tauya kuzozviparadza.

Muchina wekofi wekurongedza wakakodzera unoenderana nechigadzirwa chako (bhinzi kana pasi), chimiro chebhegi, uye kumhanya kwekugadzira. Pabhinzi, weigher ine VFFS kana premade pouch muchina ndiyo yakanyanya kunaka. Pakofi yakavhuvhuta, auger filler yakakosha kubata hupfu hwakatsetseka nemazvo.

Ndakafamba munzvimbo dzisingaverengeki dzekugocha kofi uye ndinoona mibvunzo yakafanana ichiuya zvakare uye zvakare. Unoda waunovimba naye, kwete kungotengesera muchina. Chinangwa changu negwaro iri ndechekukupa mhinduro dzakajeka, dzakapfava dzandinogovera nevatinodyidzana navo mazuva ese. Isu tichapfuura nepakati pezvese kubva kumafomati ekofi kusvika kumutengo wakazara, saka iwe unogona kuita sarudzo chaiyo yemhando yako. Ngatitangei.

Chii chaunoda kuziva usati watenga kofi yekurongedza muchina?

Wagadzirira kukura bhizinesi rako rekofi. Asi kufambisa nyika yemakina kwakaoma, uye hauzive pekutangira. Gwaro iri rinokupa gwara rakajeka.

Gwaro iri nderevanogocha kofi, ma-co-packers, uye epachivande-label brand. Isu tinovhara zvese zvaunoda kuziva, kubva pakufananidza muchina wakakodzera kune yako yekofi mhando (bhinzi vs. pasi) pakusarudza akanakisa mabhegi masitayera, nekugadzira yakakwana, inoshanda yekurongedza mutsara.

Kunyangwe iwe uri wekutanga uchifamba kubva pamabhegi emawoko kana hombe-hombe yekugocha uchitsvaga kuti uwedzere kuburitsa kwako, iwo makuru matambudziko akafanana. Iwe unofanirwa kuchengetedza kutsva kwekofi yako, kugadzira chigadzirwa chinotaridzika zvakanaka pasherufu, uye ita zvese nemazvo uye nekuvimbika. Ndakaona vekutanga vachinetsekana nekusarudza muchina unogona kukura nawo, ukuwo maindasitiri anofanirwa kukwirisa nguva uye kuderedza marara. Gwaro iri rinotarisa pfungwa dzakakosha dzesarudzo dzemunhu wese. Isu tichatarisa kune chaiwo matekinoroji eakasiyana mafomati ekofi, mafirimu uye maficha anochengeta kofi yako nyowani, uye zvinhu zvinotaridza mutengo wako wese wevaridzi. Pakupera, iwe unenge uine hwaro hwakasimba hwekusarudza iyo yakakwana system.

Ndeupi muchina unoenderana nefomati yako yekofi?

Kofi yako yakasiyana. Ingave bhinzi yese kana ivhu rakatsetseka, muchina usiriwo unokonzeresa kupihwa kwechigadzirwa, matambudziko eguruva, uye huremu husina kunaka. Iwe unoda mhinduro yakavakirwa kune yako chaiyo chigadzirwa.

Sarudzo yekutanga iri pakati pekuyera multihead webhinzi yakazara uye auger filler yekofi yepasi. Bhinzi yose inoyerera zvakasununguka, zvichiita kuti ive yakakwana pakuyera huremu chaihwo. Kofi yepasi ine guruva uye haiyerere nyore, saka inoda auger kuti iparadze nemazvo.

Ngatinyure zvakadzika mune izvi nekuti ndiyo sarudzo yakakosha yauchaita.

Whole Beans vs. Ground Coffee?

Bhinzi yose iri nyore kubata. Ivo vanoyerera zvakanaka, ndosaka isu tichigara tichikurudzira muyero wemusoro . Inoshandisa akawanda madiki mabhaketi kusanganisa zvikamu kurova chakakwana chinangwa uremu. Izvi zvakanyatsorongeka uye zvinoderedza kupa kunodhura. Kofi yepasi inyaya yakasiyana. Inogadzira guruva, inogona kubata static charge, uye haiyerere zvinofanotaurwa. Kune zvikonzero, auger filler ndiyo chiyero cheindasitiri. Inoshandisa sikururu inotenderera kuburitsa huwandu hwekofi mubhegi. Ipo volumetric, inodzokororwa zvakanyanya uye yakagadzirirwa kudzora guruva. Kushandisa isiriyo filler kunotungamirira kumatambudziko makuru. Weigher inovharwa neguruva rekofi, uye auger haigone kugovera bhinzi yese nemazvo.

Ndedzipi mhando dzemichina mikuru?

Kana ukangosarudza filler yako, inodyisa mubhegi. Kune mhuri ina huru dzemichina:

Ungachengeta sei kofi yako nyowani nebhegi rakakodzera uye maficha?

Kofi yako yakanyatsogochwa inogona kupera pasherufu. Iyo isiriyo yekurongedza zvinhu kana vharuvhu isipo zvinoreva kuti vatengi vanowana doro rinoodza mwoyo. Iwe unofanirwa kuvharira mukati kutsva uku.

Kurongedza kwako ndiko kudzivirira kwako kwakanyanya. Shandisa firimu repamusoro-soro rine nzira imwe chete degassing valve. Musanganiswa uyu unoburitsa CO2 pasina kupinza okisijeni mukati, inova kiyi yekuchengetedza kunaka nekunhuhwirira kwekofi yako kubva pakugocha kuenda kune kapu.

Iyo bhegi pachayo inopfuura kungova mudziyo; ihwo hutsva hwakakwana. Ngatiparadzei zvikamu zvaunofanira kufunga nezvazvo. Kubva pachimiro chebhegi kusvika kumitsetse yefirimu, sarudzo yega yega inokanganisa mabatiro anoita mutengi wako kofi yako.

Ndeapi marudzi emabhegi akajairika?

Chimiro chebhegi chaunosarudza chinokanganisa chiratidzo chako, kuvepo kwesherufu, uye mutengo. Bhegi repamusoro, rakafuratira-pasi rinotaridzika zvakanaka asi rinodhura kupfuura bhegi rakapfava.

Ndezvipi zvinhu zvemufirimu uye maitiro akakosha?

Iyo firimu inodzivirira kofi yako kubva kuokisijeni, unyoro, uye chiedza. Yakajairwa yakakwirira-inovharira chimiro ndeye PET / AL / PE (Polyethylene Terephthalate / Aluminium Foil / Polyethylene). Iyo aluminium layer inopa yakanakisa chipingamupinyi. Kune maficha, iyo -imwe nzira degassing vharafu haigone kutaurirana kune yakazara bhinzi kofi. Inobvumira CO2 inoburitswa mushure mekugochwa kuti ibude pasina kupinza mweya weokisijeni mukati. Kuti mutengi aite nyore, mazipi nemarata -tii akanakisa pakusunga bhegi mushure mekuvhurwa. Nyowani, inodzokororwa bhaisikopo sarudzo dziri kuwedzera kuwanikwa kana kusimba chiri chikamu chakakosha chemhando yako.

Nitrogen Flushing inoshanda sei?

Modified Atmosphere Packaging (MAP), kana kuti nitrogen flushing, inzira iri nyore asi ine simba. Pamberi pechisimbiso chekupedzisira, muchina unopinza mhepo inert inert gasi mubhegi. Gasi iri rinobvisa okisijeni. Nei izvi zvine basa? Okisijeni ndiye muvengi wekofi nyowani. Kuderedza okisijeni yasara mukati mebhegi kubva pa21% (mhepo yakajairika) kusvika isingasviki 3% kunogona kuwedzera hupenyu hwesherufu, kuchengetedza kunhuhwirira kwekofi uye kudzivirira kunakirwa kwakare. Chinhu chakajairwa pamichina yese yemazuva ano yekurongedza kofi uye yakakosha kune chero yakakomba yakagocha.

Chii chinobatanidzwa mukofi capsule yekuzadza uye yekuisa chisimbiso mutsetse?

Musika we-single-service uri kusimukira, asi kugadzirwa kwemaoko hakugoneke. Iwe unonetseka nekusaenderana nekuzadza uye zvisimbiso zvisina kunaka, izvo zvinogona kukanganisa zita remhando yako isati yatombotanga.

Iyo yakazara kofi capsule mutsetse inogadzirisa maitiro ese. Inonyatsodonhedza makapu asina chinhu, inoazadza nekofi ichishandisa auger, inoputira nzvimbo, inoputira nenitrogen yekutsva, inoshandisa uye inosimbisa chivharo, uyezve inoburitsa pod yakapedzwa yekurongedza.

Ndakaona vazhinji vanobatana vachizeza vasati vapinda mumusika wecapsule nekuti zvinoita kunge hunyanzvi. Asi yazvino, yakabatanidzwa sisitimu seyedu Smart Weigh SW-KC yakatevedzana inorerutsa mafambiro ese. Haisi muchina mumwe chete; ndiyo yakakwana yekugadzira mhinduro yakagadzirirwa kurongeka uye nekukurumidza. Ngatitarisei pamatanho akakosha.

Iwe unowana sei muyero wakafanana mukapu yega yega?

Kune capsules, kurongeka ndiko zvese. Vatengi vanotarisira kuravira kwakafanana nguva dzese. Michina yedu yeSW-KC inoshandisa yakakwira-resolution servo-driven auger filler ine chaiyo-nguva uremu mhinduro. Iyi sisitimu inogara ichitarisa uye kugadzirisa huwandu hwekuzadza kuchengetedza huchokwadi hwe ± 0.2 magiramu. Izvi zvinoreva kuti hausi kupa chigadzirwa, uye unounza inowirirana flavour mbiri, kunyangwe neyakatsetseka-pasi yakakosha makofi. Muchina unochengeta "mabikirwo" emhando dzakasiyana-siyana, saka unogona kushandura pakati pavo ne zero manual gadziriso, kucheka shanduko yenguva kusvika isingasviki maminetsi mashanu.

Unovimbisa sei kutsva uye chisimbiso chakakwana?

Chisimbiso chakaipa paK-Mukombe injodzi. Inobvumira oxygen mukati uye inoparadza kofi. Yedu sisitimu inoshandisa yevaridzi kupisa-kuvharisa musoro iyo inochinjika kune misiyano midiki muvharo zvinhu. Izvi zvinogadzira chisimbiso chakasimba, chisina kuunyana chinotaridzika zvakanaka pasherufu uye chinodzivirira kofi mukati. Usati wasunga chisimbiso, muchina unokwesha mukombe nenitrogen, uchisundira kunze oxygen. Iyi nzira yakakosha pakuwedzera hupenyu hwesherufu uye kuchengetedza kunhuhwirira kwekofi yako, kuve nechokwadi chekuti podhi yekupedzisira inonaka seyekutanga. Heano kutarisa nekukurumidza kune zvakatemwa zveimwe yedu yakakurumbira modhi:

Michina iyi inogona kumhanya zvakadii?

Kumhanya uye kushanda nesimba kwakakosha kune pundutso mumusika-sevhisi. Yedu SW-KC yakatevedzana inoratidzira inotenderera turret dhizaini inobata macapsules matatu pakutenderera kwese. Uchimhanya pamakumi matanhatu paminiti, muchina unoburitsa yakagadzikana, chaiyo-yepasirese kubuda kwe180 capsules paminiti. Kubuda kwepamusoro uku kunoita kuti ugadzire mapodhi anopfuura zviuru gumi panguva imwe chete. Iyi nhanho yekushanda inoreva kuti iwe unogona kubatanidza akawanda ekare, mitsara inononoka kuita imwe compact tsoka, kusunungura yakakosha nzvimbo yepasi kune yako inotevera chikamu chekukura.

Iwe unosarudza sei iyo chaiyo kofi yekurongedza muchina?

Urikutyira kuita mari hombe. Muchina wakanyanya kunonoka unodzikamisa kukura kwako, asi iwo wakaomesesa unokonzeresa kuderera uye kutambisa. Unoda nzira yakajeka yekusarudza.

Tarisa pazvinhu zvitatu zvakakosha: kumhanya (kuburikidza), kuchinjika (kuchinja), uye kurongeka (marara). Matanidza izvi kune zvinangwa zvebhizinesi rako. VFFS inomhanya-mhanya yakanakira chigadzirwa chimwe chete, nepo muchina wepouch premade uchipa kuchinjika kune akawanda akasiyana maSKU.

Kusarudza muchina chiito chekuenzanisa. Muchina wekukurumidza hausi wakanyanya kunaka, uye muchina wakachipa hauwanzo kudhura zvakanyanya mukati mehupenyu hwawo. Ndinogara ndichiraira vatengi vangu kuti vafunge kwete chete kuti bhizinesi ravo riri kupi nhasi, asi kwavanoda kuti rive mumakore mashanu. Ngatitarisei hurongwa hwatinoshandisa kuvabatsira kuita sarudzo yakanaka.

Kupfuura & Uptime?

Kupinda kunopimwa mumabhegi paminiti (bpm). Muchina weVFFS unowanzo kukurumidza, kazhinji unosvika 60-80 bpm, nepo muchina wepouch premade unoshanda kutenderera 20-40 bpm. Asi kumhanya hachisi chinhu pasina uptime. Tarisa pane Yese Equipment Kubudirira (OEE). Muchina wakapfava, wakavimbika unoshanda nguva dzose unogona kukunda unokurumidza asi wakaoma kunzwisisa unomira kazhinji. Kana chinangwa chako chiri kuburitsa mavhoriyamu akakura emhando yebhegi rimwe chete, VFFS ndiyo inokunda yako. Kana iwe uchida kugadzira premium pouches, iyo inononoka kumhanya yemuchina premade inodikanwa kutengeserana-kure.

Shanduko & SKU Kuomarara?

Mabhegi mangani akasiyana saizi, marudzi ekofi, uye magadzirirwo aunomhanyisa? Kana uine maSKU akawanda, shanduko yenguva yakakosha. Ino ndiyo nguva inotora kushandura muchina kubva pane chimwe chigadzirwa kana bhegi kuenda kune chimwe. Mimwe michina inoda shanduko yakakura yezvishandiso, nepo mimwe iine zvigadziriso-zvishoma. Premade pouch machines anowanzo kurira pano, sekuchinja saizi yebhegi kunogona kuve nyore sekugadzirisa ma grippers. Pamuchina weVFFS, kushandura hupamhi hwebhegi kunoda kuchinjisa kunze kwese kuumba chubhu, izvo zvinotora nguva yakawanda. Easy changeovers inoreva kushomeka nguva uye yakawanda kugadzirwa kuchinjika.

Kururama & Kurasa?

Izvi zvinotidzosera kumuyereso. Kune bhinzi yese, yemhando yemultihead weigher inogona kuve yechokwadi kusvika mukati megiramu. Auger yekofi yakagayiwa ndeyechokwadi nehuwandu. Kwegore, kupa bhinzi imwe chete kana mbiri pasaga imwe neimwe inowedzera kusvika kuzviuru zvemadhora muchigadzirwa chakarasika. Ichi ndicho chikonzero kuisa mari muhuremu hwehuremu hunobhadhara. Chisimbiso chemuchina chinokanganisawo tsvina. Zvisimbiso zvisina kunaka zvinotungamira kumabhegi anodonha, chigadzirwa chakaraswa, uye vatengi vasingafari. Isu tinovaka yedu Smart Weigh masisitimu ane huremu chaihwo uye mavhavha akavimbika kuti tideredze izvi kubva pazuva rekutanga.

Mutengo Wose Wokuve Nawo?

Mutengo wekunamirwa uchangotanga. Iyo Yese Mutengo Wevaridzi (TCO) inosanganisira yekutanga kudyara, zvishandiso zvemabhegi saizi akasiyana, uye mutengo unoenderera wezvinhu. Semuenzaniso, rollstock firimu yemuchina weVFFS yakachipa zvakanyanya pabhegi pane kutenga premade pouches. Nekudaro, muchina wakafanogadzirirwa ungasada yakawandisa nyanzvi yekushandisa. Iwe unofanirwawo kufunga nezvekugadzirisa, zvisara, uye kushanda. TCO yakaderera inobva kumuchina wakavimbika, unoshanda nezvinhu, uye nyore kuchengetedza.

Ko mutsetse wakakwana wekutakura kofi unotaridzika sei?

Wakatenga muchina wekurongedza. Asi ikozvino iwe unoona kuti unoda nzira yekuwana kofi mairi uye nzira yekubata mabhegi achibuda. Muchina mumwe chete haugadzirise dambudziko rese.

Iyo yakazara yekurongedza sisitimu inosanganisa akawanda zvikamu zvisina musono. Inotanga neconveyor inotakura kutakura kofi kune weigher, iyo inogara pachikuva pamusoro pebhegi. Mushure mekubhegi, midziyo yakadzika senge macheki nemakesi packers anopedza basa.

Ndakaona makambani mazhinji achitenga bhegi chete kugadzira bhodhoro mukugadzira kwavo. Iko kunyatsoshanda kunobva pakufunga nezve mutsara wese seimwe yakabatanidzwa system. Mutsara wakanyatsogadzirwa unovimbisa kutsetseka, kuenderera kuyerera kubva kune yako roaster kuenda kune yekupedzisira kesi yekutumira. Semupi wehurongwa hwakazara, apa ndipo patinopenya. Hatingotengese muchina; isu tinogadzira uye tinovaka iyo yese otomatiki mhinduro kwauri.

Heino kupatsanurwa kwemutsara wakajairika:

Iyo Core Packaging System

• Infeed Conveyor: Z-bucket elevator kana incline conveyor inosimudza zvinyoro bhinzi yako yese kana kofi yakakuyiwa ichikwidza kune weigher pasina kukanganisa kana kupatsanura.

• Weigher / Filler: Iyi ndiyo multihead weigher kana auger filler yatakakurukura. Ndihwo huropi hwekushanda kwechokwadi.

• Platform: Chikuva chakasimba chesimbi chinobata chinoyera zvakachengetedzeka pamusoro pemuchina webhegi, chichibvumira simba rinokwevera zvinhu pasi kuita basa raro.

• Bagger / Chisimbiso: Iyo VFFS, premade pouch, kana capsule muchina unoumba/unobata pasuru, unoizadza, uye unoivhara kuvharika.

Downstream uye Quality Control

• Take-away Conveyor: Mutakuri diki anofambisa mabhegi apera kana mapodhi kure nemuchina mukuru.

• Date Coder / Printer: Iyo inopisa yekuchinjisa kana laser printer inoshandisa iyo "yakanakisa ne" zuva uye mijenya kodhi.

• Checkweigher: Chikero chekumhanya-mhanya chinoyera pasuru yega yega kuti ive nechokwadi chekuti chiri mukati mekushivirira kwako kwakatarwa, kuramba chero chiri kunze kwemiganhu.

• Metal Detector: Yekupedzisira mhando yekudzora nhanho inoongorora chero tsvina yesimbi chigadzirwa chisati chazara mukesi, kuve nechokwadi chekuchengetedza chikafu.

• Robotic Case Packer: Iyo otomatiki sisitimu inotora mapakeji akapera uye anoaisa zvakanaka mumabhokisi ekutumira.

Mhedziso

Kusarudza iyo chaiyo kofi packing system irwendo. Zvinoda kuenzanisa chigadzirwa chako, bhegi rako, uye zvibodzwa zvako zvekugadzira kune iyo tekinoroji chaiyo yekubudirira kwenguva refu uye kugona.

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