Imibuzo Evame Ukubuzwa Ngomshini Wokupakisha Ikhofi Ongcono Kakhulu: Yini Okufanele Uyazi?

Ukukhetha umshini wokupakisha ikhofi kuzwakala kungaphezu kwamandla. Uyazi ukuthi ukuzenzakalela kubalulekile, kodwa izinketho azipheli futhi ukukhetha okungalungile kungalimaza inzuzo yakho. Silapha ukuze sikuchaze kahle.

Umshini wokupakisha ikhofi ofanele uncike kumkhiqizo wakho (ubhontshisi noma ucezu), isitayela sesikhwama, kanye nesivinini sokukhiqiza. Kubhontshisi, umshini wokulinganisa amakhanda amaningi one-VFFS noma umshini wesikhwama owenziwe ngaphambilini ungcono kakhulu. Kukhofi ocezuliwe, i-auger filler ibalulekile ukuze kuphathwe impuphu ecolekile ngokunembile.

Ngihambe ezindaweni eziningi zokusa ikhofi futhi ngibona imibuzo efanayo iphakama kaninginingi. Udinga umlingani othembekile, hhayi nje umhlinzeki womshini. Umgomo wami ngalo mhlahlandlela ukukunikeza izimpendulo ezicacile nezilula engabelana ngazo nabalingani bethu nsuku zonke. Sizodlula kukho konke kusukela kumafomethi ekhofi kuya ezindlekweni eziphelele, ukuze ukwazi ukwenza isinqumo esifanele somkhiqizo wakho. Ake siqale.

Yini okudingeka uyazi ngaphambi kokuthenga umshini wokupakisha ikhofi?

Usulungele ukukhulisa ibhizinisi lakho lekhofi. Kodwa ukuhamba emhlabeni wemishini kuyinkimbinkimbi, futhi awuqiniseki ukuthi uzoqala kuphi. Lo mhlahlandlela ukunika imephu ecacile.

Lo mhlahlandlela ungowabashisi bekhofi, abapakishi kanye nemikhiqizo ethengiswa ngamalebula azimele. Sihlanganisa konke okudingeka ukwazi, kusukela ekufaniseni umshini ofanele nohlobo lwakho lwekhofi (ubhontshisi vs. oqoshiwe) kuya ekukhetheni izitayela zesikhwama ezingcono kakhulu, kanye nokuklama umugqa wokupakisha ophelele nophumelelayo.

Kungakhathaliseki ukuthi uyinkampani entsha eshintsha kusukela ekufakeni izikhwama ngesandla noma u-roaster omkhulu ofuna ukwandisa umkhiqizo wakho, izinselele eziyinhloko ziyafana. Udinga ukuvikela ubusha bekhofi yakho, udale umkhiqizo omuhle eshalofini, futhi ukwenze konke ngempumelelo nangokuthembekile. Ngibone izinkampani ezintsha zilwa nokukhetha umshini ongakhula nawo, kuyilapho imisebenzi yezimboni idinga ukwandisa isikhathi sokusebenza nokunciphisa imfucuza. Lo mhlahlandlela ubhekana namaphuzu abalulekile okuthatha izinqumo kuwo wonke umuntu. Sizobheka ubuchwepheshe obuthile bezinhlobo ezahlukene zekhofi, amafilimu nezici ezigcina ikhofi yakho isha, kanye nezici ezinquma izindleko zakho eziphelele zobunikazi. Ekugcineni, uzoba nohlaka oluqinile lokukhetha uhlelo oluphelele.

Yimuphi umshini ofanelana nefomethi yakho yekhofi?

Ikhofi lakho lihlukile. Kungakhathaliseki ukuthi ubhontshisi ophelele noma ocoliwe kahle, umshini ongalungile uzobangela ukuphana komkhiqizo, izinkinga zothuli, kanye nobunzima obungafanele. Udinga ikhambi elakhelwe umkhiqizo wakho othize.

Ukukhetha okuyinhloko phakathi kwesikali samakhanda amaningi sobhontshisi ophelele kanye nesigcwalisi se-auger sekhofi eligayiwe. Ubhontshisi ophelele ugeleza ngokukhululeka, okwenza ube ofanele kakhulu ekulinganisweni okunembile. Ikhofi eligayiwe linothuli futhi aligelezi kalula, ngakho-ke lidinga i-auger ukuze likhishwe ngokunembile.

Ake singene shí kulokhu ngoba yisinqumo esibaluleke kakhulu ozosenza.

Ubhontshisi Ophelele vs. Ikhofi Eligayiwe?

Ubhontshisi ophelele kulula ukuwuphatha. Ugeleza kahle, yingakho cishe njalo sincoma umshini wokulinganisa amakhanda amaningi . Usebenzisa amabhakede amancane amaningi ukuhlanganisa izingxenye ukuze ufinyelele isisindo esiphelele. Lokhu kunembe kakhulu futhi kunciphisa ukunikezwa okubizayo. Ikhofi eligayiwe liyindaba ehlukile. Lidala uthuli, lingabamba ishaja engashintshi, futhi aligelezi ngendlela ebikezelwe. Uma ubeka ibhodwe, umshini wokugcwalisa ibhodwe uyindlela ejwayelekile embonini. Usebenzisa isikulufu esijikelezayo ukuze akhiphe inani elithile lekhofi esikhwameni. Nakuba liyivolumu, liphindaphindwa kakhulu futhi lenzelwe ukulawula uthuli. Ukusebenzisa umshini wokugcwalisa ongafanele kuholela ezinkingeni ezinkulu. Umshini wokulinganisa uzovinjelwa uthuli lwekhofi, futhi umshini wokugcwalisa ibhodwe awukwazi ukuhlukanisa ubhontshisi ophelele ngokunembile.

Yiziphi izinhlobo zemishini eziyinhloko?

Uma usukhethile i-filler yakho, iyondla isikhwama. Kunezinhlobo ezine eziyinhloko zemishini:

Ungayigcina kanjani ikhofi yakho ihlanzekile ngesikhwama esifanele kanye nezici ezifanele?

Ikhofi lakho elibhakiwe ngokucophelela lingaphelelwa yisikhathi eshalofini. Izinto zokupakisha ezingalungile noma ivalvu engekho kusho ukuthi amakhasimende athola isiphuzo esidumazayo. Udinga ukuligcina lihlanzekile.

Ukupakishwa kwakho kuyindlela engcono kakhulu yokuzivikela. Sebenzisa ifilimu evimbela kakhulu enevalvu yokususa igesi ngendlela eyodwa. Le nhlanganisela ikhipha i-CO2 ngaphandle kokuvumela umoya-mpilo ungene, okuyisihluthulelo sokugcina ukunambitheka nephunga lekhofi lakho kusukela ku-roaster kuya enkomishini.

Isikhwama ngokwaso asigcini nje ngokuba isitsha; siwuhlelo oluphelele lokusha. Ake sihlukanise izingxenye okudingeka uzicabangele. Kusukela ekubunjweni kwesikhwama kuya ezingqimbeni zefilimu, ukukhetha ngakunye kuthinta indlela ikhasimende lakho elizwa ngayo ikhofi lakho.

Yiziphi izinhlobo zezikhwama ezivamile?

Isitayela sesikhwama osikhethayo sithinta uphawu lwakho, ukuba khona eshalofini, kanye nezindleko. Isikhwama sekhwalithi ephezulu, esiphansi sibukeka sisihle kodwa sibiza okungaphezu kwesikhwama somcamelo esilula.

Yiziphi izinto nezici zefilimu ezibalulekile?

Ifilimu ivikela ikhofi yakho emoyeni, emswakama nasekukhanyeni. Isakhiwo esivamile esinomkhawulo ophezulu yi-PET / AL / PE (I-Polyethylene Terephthalate / I-Aluminium Foil / I-Polyethylene). Ungqimba lwe-aluminium lunikeza isithiyo esingcono kakhulu. Ngokuqondene nezici, i-valve yokususa igesi ngendlela eyodwa ayikwazi ukuxoxiswana ngayo ngekhofi eliphelele likabhontshisi. Ivumela i-CO2 ekhishwe ngemva kokuyosa ukuba iphume ngaphandle kokuvumela umoya-mpilo owonakalisayo ungene. Ukuze kube lula kubathengi, ama-zipper nama -tin-ties kuhle kakhulu ekuvaleni kabusha isikhwama ngemva kokuvula. Izinketho ezintsha zefilimu, ezingaphinde zisetshenziswe nazo ziyatholakala kakhulu uma ukusimama kuyingxenye ebalulekile yomkhiqizo wakho.

Isebenza kanjani i-nitrogen Flushing?

I-Modified Atmosphere Packaging (MAP), noma i-nitrogen flushing, iyindlela elula kodwa enamandla. Ngaphambi kokuvala kokugcina, umshini ufaka igesi ye-nitrogen engangeni esikhwameni. Le gesi isusa umoya-mpilo. Kungani lokhu kubalulekile? I-oxygen iyisitha sekhofi elisha. Ukunciphisa umoya-mpilo osele ngaphakathi kwesikhwama kusuka ku-21% (umoya ojwayelekile) kuya ngaphansi kuka-3% kungandisa kakhulu isikhathi sokuphila kweshelufu, kugcinwe iphunga elimnandi lekhofi futhi kuvimbele ukunambitheka okudala. Kuyisici esijwayelekile cishe kuzo zonke imishini yesimanje yokupakisha ikhofi futhi kubalulekile kunoma yimuphi umuntu othosa kakhulu.

Yini ehilelekile emgqeni wokugcwalisa nokuvala i-capsule yekhofi?

Imakethe yokuthengiswa okukodwa iyachuma, kodwa ukukhiqizwa ngesandla akunakwenzeka. Ukhathazeka ngokugcwalisa okungalingani kanye nokuvalwa okubi, okungonakalisa idumela lomkhiqizo wakho ngaphambi kokuba uqale.

Umugqa we-capsule wekhofi ophelele wenza yonke inqubo ibe ngokuzenzakalelayo. Uphonsa ngokunembile izinkomishi ezingenalutho, uzigcwalise ngekhofi usebenzisa i-auger, uthinte umhlabathi, uhlanze nge-nitrogen ukuze kube kusha, ufaka futhi uvale isivalo, bese ukhipha i-pod esiqediwe ukuze ipakishwe.

Ngibone ozakwethu abaningi bengabaza ngaphambi kokungena emakethe ye-capsule ngoba kubonakala sengathi kunobuchwepheshe obukhulu. Kodwa uhlelo lwesimanje, oluhlanganisiwe njengochungechunge lwethu lwe-Smart Weigh SW-KC lwenza kube lula yonke indlela yokusebenza. Akuyona nje umshini owodwa; kuyisisombululo esiphelele sokukhiqiza esenzelwe ukunemba kanye nesivinini. Ake sibheke izigaba ezibalulekile.

Uthola kanjani umthamo olinganayo enkomishini ngayinye?

Kuma-capsule, ukunemba kuyikho konke. Amakhasimende alindele ukunambitheka okufanayo okuhle njalo. Imishini yethu ye-SW-KC isebenzisa i-servo-driven auger filler ene-resolution ephezulu enempendulo yesisindo yesikhathi sangempela. Lolu hlelo luhlala luhlola futhi lulungisa inani lokugcwalisa ukuze kugcinwe ukunemba okungu-±0.2 amagremu. Lokhu kunemba kusho ukuthi awunikezi umkhiqizo, futhi uletha iphrofayili yokunambitheka ehambisanayo, ngisho noma kunekhofi ekhethekile egayiwe kahle. Umshini ugcina "izindlela zokupheka" zezingxube ezahlukene, ukuze ungashintsha phakathi kwazo ngaphandle kokulungiswa ngesandla, unciphise isikhathi sokushintsha sibe ngaphansi kwemizuzu emihlanu.

Uqinisekisa kanjani ukuthi i-seal ihlanzekile futhi ihlanzekile?

Ukuvalwa okubi kwi-K-Cup kuyinhlekelele. Kuvumela umoya-mpilo ungene futhi kubhubhise ikhofi. Uhlelo lwethu lusebenzisa ikhanda elikhethekile lokuvala ukushisa elizivumelanisa nokushintsha okuncane kwesembozo sekofi. Lokhu kudala ukuvalwa okuqinile, okungenamibimbi okubukeka kukuhle eshalofini futhi kuvikele ikhofi elingaphakathi. Ngaphambi nje kokuvalwa, umshini uhlanza indebe nge-nitrogen, ukhiphe umoya-mpilo. Le nqubo ibalulekile ekwandiseni isikhathi sokuphila eshalofini nokugcina iphunga elimnandi lekhofi yakho, ukuqinisekisa ukuthi i-pod yokugcina inambitheka njengeyokuqala. Nasi ukubuka okusheshayo kwemininingwane yemodeli yethu ethandwayo:

Le mishini ingasebenza ngokushesha kangakanani ngempela?

Isivinini kanye nokusebenza kahle kuyisihluthulelo senzuzo emakethe yokukhonza okukodwa. Uchungechunge lwethu lwe-SW-KC lunesakhiwo se-turret esijikelezayo esiphatha ama-capsule amathathu kumjikelezo ngamunye. Njengoba isebenza ngemijikelezo engama-60 ngomzuzu, umshini unikeza umkhiqizo oqhubekayo, wangempela wama-capsule ayi-180 ngomzuzu. Lokhu kufinyelela okuphezulu kukuvumela ukuthi ukhiqize ama-pod angaphezu kuka-10,000 ngokushintsha okukodwa. Leli zinga lokusebenza kahle lisho ukuthi ungahlanganisa imigqa eminingi emidala, ehamba kancane ibe yindawo eyodwa encane, ukhulule isikhala esibalulekile sesigaba sakho sokukhula esilandelayo.

Uwukhetha kanjani umshini wokupakisha ikhofi ofanele?

Ukhathazekile ngokwenza utshalomali olukhulu. Umshini ohamba kancane kakhulu uzonciphisa ukukhula kwakho, kodwa oyinkimbinkimbi kakhulu uzodala isikhathi sokungasebenzi kanye nokuchitha imali. Udinga indlela ecacile yokunquma.

Gxila ezindaweni ezintathu ezibalulekile: isivinini (umthamo), ukuguquguquka (ukushintsha), kanye nokunemba (ukuchithwa). Qondanisa lokhu nemigomo yebhizinisi lakho. I-VFFS esheshayo ilungele umkhiqizo owodwa oyinhloko, kuyilapho umshini wesikhwama owenziwe ngaphambilini unikeza ukuguquguquka kwama-SKU amaningi ahlukene.

Ukukhetha umshini kuyisenzo sokulinganisela. Umshini osheshayo awuhlali ungcono kakhulu, futhi umshini oshibhile awuvamile ukuba sezingeni eliphezulu kakhulu empilweni yawo. Ngihlala ngeluleka amakhasimende ami ukuthi angacabangi nje ngokuthi ibhizinisi lawo likuphi namuhla, kodwa nokuthi bafuna libe kuphi eminyakeni emihlanu. Ake sibheke uhlaka esilusebenzisayo ukuze sibasize benze ukukhetha okufanele.

Umphumela kanye Nesikhathi Sokusebenza?

Umthamo wokusebenza ulinganiswa ngezikhwama ngomzuzu (bpm). Umshini we-VFFS ngokuvamile ushesha, uvame ukufinyelela ku-60-80 bpm, kanti umshini wesikhwama owenziwe ngaphambilini usebenza cishe ku-20-40 bpm. Kodwa isivinini asilutho ngaphandle kwesikhathi sokusebenza. Bheka Ukusebenza Kahle Kwemishini Ephelele (OEE). Umshini olula, othembekile osebenza njalo ungadlula umshini osheshayo kodwa oyinkimbinkimbi oma njalo. Uma umgomo wakho ukukhiqiza inani elikhulu lesitayela sesikhwama esisodwa, i-VFFS iyona ephumelele. Uma udinga ukukhiqiza izikhwama zekhwalithi ephezulu, ijubane eliphansi lomshini owenziwe ngaphambilini liyisivumelwano esidingekayo.

Ukushintsha kanye nobunzima be-SKU?

Zingaki izinhlobo ezahlukene zezikhwama, izinhlobo zekhofi, kanye nemiklamo oyisebenzisayo? Uma unama-SKU amaningi, isikhathi sokushintsha sibalulekile. Lesi yisikhathi esithathayo ukushintsha umshini kusuka komunye umkhiqizo noma isikhwama uye kwesinye. Eminye imishini idinga izinguquko ezinkulu zamathuluzi, kanti eminye inezilungiso ezingenamathuluzi. Imishini yesikhwama esenziwe ngaphambilini ivame ukuba ngcono lapha, njengoba ukushintsha osayizi besikhwama kungaba lula njengokulungisa ama-gripper. Emshinini we-VFFS, ukushintsha ububanzi besikhwama kudinga ukushintshanisa lonke ithubhu lokwakha, okuthatha isikhathi esithe xaxa. Ukushintsha okulula kusho isikhathi esincane sokungasebenzi kanye nokuguquguquka okwengeziwe kokukhiqiza.

Ukunemba Nokuchitha?

Lokhu kusibuyisela esikalini. Kubhontshisi ophelele, isikali sekhanda elinohlonze singaba neqiniso ngaphakathi kwegremu. Isikali sekhofi eligayiwe sinembile ngobuningi. Ngaphezu konyaka, ukunikeza ubhontshisi owodwa noma emibili eyengeziwe ngesikhwama kunezela ezinkulungwaneni zamaRandi emkhiqizweni olahlekile. Yingakho ukutshala imali ohlelweni lokulinganisa olunembile kuzikhokhela. Ikhwalithi yesikali somshini nayo ithinta imfucuza. Izisikali ezingezinhle ziholela ezikhwameni ezivuzayo, emkhiqizweni olahlekile, nakumakhasimende angajabule. Sakha izinhlelo zethu ze-Smart Weigh ngezikali ezinembile kanye nezisikali ezithembekile ukuze sinciphise lokhu kusukela ngosuku lokuqala.

Izindleko Eziphelele Zokuba Nempahla?

Intengo yesitikha iyisiqalo nje. Izindleko Zobunikazi Eziphelele (i-TCO) zifaka phakathi ukutshalwa kwezimali kokuqala, amathuluzi osayizi abahlukene bezikhwama, kanye nezindleko eziqhubekayo zezinto zokwakha. Isibonelo, ifilimu ye-rollstock yomshini we-VFFS ishibhile kakhulu ngesikhwama ngasinye kunokuthenga amaphakethe enziwe ngaphambilini. Kodwa-ke, umshini owenziwe ngaphambilini ungase ungadingi amathuluzi akhethekile kangako. Udinga futhi ukucabangela ukulungiswa, izingxenye ezisele, kanye nomsebenzi. I-TCO ephansi ivela emshinini onokwethenjelwa, osebenza kahle ngezinto zokwakha, futhi okulula ukuwunakekela.

Unjani umugqa wokupakisha ikhofi ophelele?

Uthenge umshini wokupakisha. Kodwa manje usuyabona ukuthi udinga indlela yokufaka ikhofi kuwo kanye nendlela yokuphatha izikhwama eziphumayo. Umshini owodwa awuxazululi yonke inkinga.

Uhlelo oluphelele lokupakisha luhlanganisa izingxenye eziningi ngaphandle kokuphazamiseka. Luqala ngomshini wokuthutha ikhofi ukuze uthuthe ikhofi uye emshinini wokulinganisa, ohlala epulatifomu ngaphezu kwesikhwama. Ngemva kokufaka izikhwama, imishini engezansi njengomhloli wokulinganisa kanye nabapakishi bezikhwama iyaqeda umsebenzi.

Ngibone izinkampani eziningi zithenga i-bagger ukuze zenze isithiyo ekukhiqizeni kwazo. Ukusebenza kahle kwangempela kuvela ekucabangeni ngalo lonke ulayini njengohlelo olulodwa oluhlanganisiwe. Ulayini oklanywe kahle uqinisekisa ukugeleza okubushelelezi nokuqhubekayo kusuka ku-roaster yakho kuya ebhokisini lokugcina lokuthumela. Njengomhlinzeki wohlelo oluphelele, yilapho sikhanya khona. Asigcini nje ngokuthengisa umshini; siklama futhi sakhe ikhambi elizenzakalelayo lonke.

Nasi ukuhlukaniswa komugqa ojwayelekile:

Uhlelo Lokupakisha Oluyinhloko

• I-Infeed Conveyor: I-Z-bucket lift noma i-incliner ephakanyisiwe iphakamisa ngobumnene ubhontshisi wakho wonke noma ikhofi eligayiwe iye esikalini ngaphandle kokudala umonakalo noma ukuhlukana.

• Isikali/Isigcwalisi: Lesi isikali samakhanda amaningi noma isigcwalisi se-auger esixoxe ngaso. Yingqondo yokusebenza kokunemba.

• Ipulatifomu: Ipulatifomu eqinile yensimbi ibamba isikali ngokuphephile ngaphezu komshini wokufaka izikhwama, okuvumela amandla adonsela phansi ukuthi enze umsebenzi wawo.

• Isikhwama/Isivalo: I-VFFS, isikhwama esenziwe ngaphambilini, noma umshini we-capsule owakha/ophatha iphakethe, uligcwalise, bese ulivala.

Ukulawulwa Kwekhwalithi Okuphansi Nokwehlela

• I-Conveyor Yokuthatha Izinto: I-conveyor encane ehambisa izikhwama noma ama-pod aqediwe kude nomshini oyinhloko.

• Ikhodi Yosuku / Iphrinta: Iphrinta yokudlulisa ukushisa noma ye-laser isebenzisa usuku "olungcono kakhulu ngaphambi kosuku" kanye nekhodi yelothi.

• I-Checkweigher: Isikali sesivinini esikhulu esilinganisa yonke iphakheji ukuqinisekisa ukuthi ingaphakathi kokubekezelelana kwakho okucacisiwe, yenqaba noma yikuphi okungaphezu kwemingcele.

• I-Metal Detector: Isinyathelo sokugcina sokulawula ikhwalithi esihlola noma yikuphi ukungcola kwensimbi ngaphambi kokuba umkhiqizo upakishwe ebhokisini, okuqinisekisa ukuphepha kokudla.

• I-Robotic Case Packer: Uhlelo oluzenzakalelayo oluqoqa amaphakheji aqediwe bese luwafaka kahle emabhokisini okuthumela.

Isiphetho

Ukukhetha uhlelo lokupakisha ikhofi olufanele kuwuhambo. Kudinga ukufanisa umkhiqizo wakho, isikhwama sakho, kanye nemigomo yakho yokukhiqiza nobuchwepheshe obufanele ukuze uphumelele isikhathi eside futhi usebenze kahle.