I-Ultimate Coffee Packing Machine FAQ: Yini Odinga Ukuyazi?

Ukukhetha umshini wokupakisha ikhofi kuzwakala kunzima. Uyazi ukuthi i-automation ibalulekile, kodwa izinketho azipheli futhi ukukhetha okungalungile kungalimaza umugqa wakho ophansi. Silapha ukuzoyidiliza.

Umshini ofanele wokupakisha ikhofi uncike kumkhiqizo wakho (ubhontshisi noma umhlabathi), isitayela sesikhwama, kanye nesivinini sokukhiqiza. Kubhontshisi, isikali se-multihead esine-VFFS noma umshini wesikhwama owenziwe kusengaphambili singcono kakhulu. Ukuze uthole ikhofi eligayiwe, isigcwalisi se-auger sibalulekile ukuze ubambe impushana ecolekileyo kahle.

Ngike ngadlula ezindaweni eziningi zokugazinga ikhofi futhi ngibona imibuzo efanayo ivuka kaningi. Udinga uzakwethu othembekile, hhayi nje umphakeli womshini. Umgomo wami ngalo mhlahlandlela uwukukunikeza izimpendulo ezicacile, ezilula engibelana ngazo nozakwethu nsuku zonke. Sizodlula kukho konke kusuka kumafomethi ekhofi kuya ezindlekweni eziphelele, ukuze wenze isinqumo esifanele somkhiqizo wakho. Ake siqale.

Yini okudingeka uyazi ngaphambi kokuthenga umshini wokupakisha ikhofi?

Usukulungele ukukhulisa ibhizinisi lakho lekhofi. Kodwa ukuzulazula emhlabeni wemishini kuyinkimbinkimbi, futhi awuqiniseki ukuthi ungaqala kuphi. Lo mhlahlandlela ukunika umgwaqo ocacile.

Lo mhlahlandlela owama-roasters ekhofi, ama-co-packer, nemikhiqizo yelebula yangasese. Sihlanganisa konke odinga ukukwazi, kusukela ekufaniseni umshini olungile kuya ohlotsheni lwakho lwekhofi (ubhontshisi uma uqhathaniswa nomhlabathi) kuya ekukhetheni izitayela zesikhwama ezingcono kakhulu, nokuklama ulayini wokupakisha ophelele, osebenza kahle.

Kungakhathaliseki ukuthi ungumuntu oyisiqalo osuka ekufakeni izikhwama mathupha noma i-roaster enkulu efuna ukukhulisa okukhiphayo, izinselele eziyinhloko ziyefana. Udinga ukuvikela ubusha bekhofi lakho, udale umkhiqizo obukeka kahle eshalofini, futhi ukwenze konke kahle nangokwethembeka. Ngibone abaqalayo bezabalaza nokukhetha umshini ongakhula nabo, kuyilapho imisebenzi yezimboni idinga ukukhulisa isikhathi nokunciphisa imfucuza. Lo mhlahlandlela ukhuluma ngezinqumo ezibalulekile zawo wonke umuntu. Sizobheka ubuchwepheshe obuthile bamafomethi ahlukene ekhofi, amafilimu nezici ezigcina ikhofi lakho lilisha, nezici ezinquma izindleko zakho eziphelele zobunikazi. Ekugcineni, uzoba nohlaka oluqinile lokukhetha isistimu ephelele.

Imuphi umshini ofana nefomethi yakho yekhofi?

Ikhofi lakho lihlukile. Noma ngabe ubhontshisi ophelele noma umhlabathi ocolekile, umshini ongalungile uzobangela ukuphiwa komkhiqizo, izinkinga zothuli, nezisindo ezinganembile. Udinga isixazululo esakhelwe umkhiqizo wakho othize.

Inketho yokuqala iphakathi kwe-multihead weigher kabhontshisi ophelele kanye ne-auger filler yekhofi eliphansi. Ubhontshisi ophelele ugeleza ngokukhululekile, okuwenza afanelekele ukukala okunembile. Ikhofi eliphansi linothuli futhi aligelezi kalula, ngakho lidinga i-auger ukuze ilikhiphe ngokunembile.

Ake sijule kulokhu ngoba yisinqumo esibucayi kakhulu ozosithatha.

Whole Beans vs. Ground Coffee?

Ubhontshisi ophelele kulula ukuwuphatha. Zigeleza kahle, yingakho cishe njalo sincoma isikali se-multihead . Isebenzisa amabhakede amancane amaningi ukuhlanganisa izingxenye ukuze ifinyelele isisindo esiphelele esiqondiwe. Lokhu kunembile ngendlela emangalisayo futhi kunciphisa ukupha okumba eqolo. Ikhofi eliphansi liyindaba ehlukile. Idala uthuli, ingabamba ukushaja okumile, futhi ayigelezi ngokubikezela. Ngokwezizathu, i -auger filler iyindinganiso yemboni. Isebenzisa isikulufu esiphendukayo ukuze ikhiphe umthamo othile wekhofi esikhwameni. Ngenkathi i-volumetric, iphindaphindeka kakhulu futhi yakhelwe ukulawula uthuli. Ukusebenzisa isigcwalisi esingalungile kuholela ezinkingeni ezinkulu. Isikali singavaleka uthuli lwekhofi, futhi i-auger ayikwazi ukuhlukanisa ngokunembile ubhontshisi ophelele.

Yiziphi izinhlobo zemishini eyinhloko?

Uma usukhethile okokugcwalisa kwakho, kuzodla ku-bagger. Kunemindeni emine eyinhloko yemishini:

Ungaligcina kanjani ikhofi lakho lilisha ngesikhwama esifanele nezici?

Ikhofi lakho eligazingiwe ngokucophelela lingaphelelwa yisikhathi eshalofini. Izinto zokupakisha ezingalungile noma i-valve engekho kusho ukuthi amakhasimende athola isiphuzo esidumazayo. Udinga ukukhiya kulokho okusha.

Ukupakisha kwakho kuyisivikelo sakho esingcono kakhulu. Sebenzisa ifilimu enezithiyo eziphezulu ene-valve yendlela eyodwa yokukhipha umoya. Le nhlanganisela ivumela i-CO2 ukuthi iphume ngaphandle kokuvumela umoya-mpilo ukuthi ungene, okuwukhiye wokulondoloza ukunambitheka nephunga lekhofi lakho kusukela ku-roaster kuye kunkomishi.

Isikhwama ngokwaso singaphezu nje kwesitsha; iwuhlelo olusha oluphelele. Ake sihlukanise izingxenye okudingeka uzicabangele. Kusukela ekumeni kwesikhwama kuye kwezingqimba zefilimu, konke ukukhetha kuthinta indlela ikhasimende lakho elizizwa ngayo ikhofi lakho.

Yiziphi izinhlobo zezikhwama ezijwayelekile?

Isitayela sesikhwama osikhethayo sithinta umkhiqizo wakho, ubukhona beshelufu, kanye nezindleko. I-premium, isikhwama esiphansi esiphansi sibukeka sisihle kodwa sibiza ngaphezu kwesikhwama esilula somcamelo.

Yiziphi izinto zefilimu nezici ezibalulekile?

Ifilimu ivikela ikhofi lakho kumoya-mpilo, umswakama, nokukhanya. Isakhiwo esivamile esinesithiyo esiphezulu yi- PET / AL / PE (i-Polyethylene Terephthalate / Aluminium Foil / Polyethylene). Isendlalelo se-aluminium sinikeza umgoqo ongcono kakhulu. Ezicini, i -valve yendlela eyodwa yokususa umoya akuxoxiswana ngayo ngekhofi likabhontshisi wonke. Ivumela i-CO2 ekhishwe ngemva kokugazinga ukuthi ibaleke ngaphandle kokuvumela umoya-mpilo olimazayo ungene. Ukuze kube lula kubathengi, oziphu nothayi bahle kakhulu ekuvaleni kabusha isikhwama ngemva kokuvula. Izinketho zefilimu ezintsha, ezigaywa kabusha sezitholakala kakhulu uma ukusimama kuyingxenye ebalulekile yomkhiqizo wakho.

Isebenza kanjani iNitrogen Flushing?

I-Modified Atmosphere Packaging (MAP), noma i-nitrogen flushing, iyindlela elula kodwa enamandla. Ngaphambi kophawu lokugcina, umshini ufaka imfucumfucu yegesi ye-nitrogen engangeni esikhwameni. Le gesi isusa umoya-mpilo. Kungani lokhu kubalulekile? Umoya-mpilo uyisitha sekhofi elisha. Ukunciphisa i-oksijini esele ngaphakathi kwesikhwama ukusuka ku-21% (umoya ovamile) ukuya ngaphansi kuka-3% kungandisa kakhulu isikhathi seshelufu, kulondoloze iphunga elimnandi lekhofi futhi kuvimbele ukunambitheka okukudala. Kuyisici esijwayelekile cishe kuyo yonke imishini yesimanje yokupakisha ikhofi futhi ibalulekile kunoma iyiphi i-roaster ebucayi.

Yini ehilelekile ekugcwaliseni i-capsule yekhofi kanye nomugqa wokuvala?

Imakethe yesevisi eyodwa iyadlondlobala, kodwa ukukhiqiza mathupha akunakwenzeka. Ukhathazeka ngokugcwaliswa okungaguquki kanye nezigxivizo ezingezinhle, ezingonakalisa isithunzi somkhiqizo wakho ngaphambi kokuthi kuqale.

Ulayini we-capsule wekhofi ophelele wenza yonke inqubo ngokuzenzakalelayo. Iwisa kahle izinkomishi ezingenalutho, izigcwalise ngekhofi isebenzisa i-auger, igxoba isisekelo, ixube nge-nitrogen ukuze ibe mnandi, ifake futhi ivale isivalo, bese ikhipha i-pod eqediwe ukuze ifakwe.

Ngibone ozakwethu abaningi bengabaza ngaphambi kokungena emakethe yama-capsule ngoba kubonakala kubuchwepheshe. Kodwa uhlelo lwesimanje, oludidiyelwe njengochungechunge lwethu lwe-Smart Weigh SW-KC lwenza kube lula konke ukuhamba komsebenzi. Akuwona nje umshini owodwa; yisixazululo esiphelele sokukhiqiza esiklanyelwe ukunemba nesivinini. Ake sibheke izigaba ezibalulekile.

Uwuthola kanjani umthamo ongaguquki kuyo yonke inkomishi?

Kuma-capsules, ukunemba yikho konke. Amakhasimende alindele ukunambitheka okufanayo okuhle ngaso sonke isikhathi. Imishini yethu ye-SW-KC isebenzisa isihlungi se-auger esinokulungiswa okuphezulu kwe-servo esinempendulo yesisindo sesikhathi sangempela. Lolu hlelo luhlala luhlola futhi lulungisa inani lokugcwalisa ukuze kugcinwe ukunemba kwamagremu angu-±0.2. Lokhu kunemba kusho ukuthi awunikezi umkhiqizo, futhi uletha iphrofayela ye-flavour engashintshi, ngisho namakhofi akhethekile aphansi. Umshini ugcina "amaresiphi" wezingxube ezihlukene, ukuze ukwazi ukushintsha phakathi kwazo ngokulungiswa kwezandla zero, ukusika isikhathi sokushintsha sibe ngaphansi kwemizuzu emihlanu.

Uqinisekisa kanjani ukusha kanye nophawu oluphelele?

Uphawu olubi ku-K-Cup luyinhlekelele. Ivumela umoya-mpilo ukuthi ingene futhi ichithe ikhofi. Isistimu yethu isebenzisa ikhanda lobunikazi elivala ukushisa elivumelana nokuhluka okuncane kokubalulekile kwesivalo. Lokhu kudala isivalo esiqinile, esingenamibimbi esibukeka sisihle eshalofini futhi sivikela ikhofi ngaphakathi. Ngaphambi nje kokuvala, umshini uthela inkomishi nge-nitrogen, ukhiphe umoya-mpilo. Le nqubo ibalulekile ekwandiseni impilo yeshalofu kanye nokulondoloza iphunga elimnandi lekhofi lakho, ukuqinisekisa ukuthi i-pod yokugcina inambitheka njengentsha njengeyokuqala. Nakhu ukubuka okusheshayo kokucaciswa kwenye yamamodeli ethu adumile:

Ingasebenza ngokushesha kangakanani le mishini?

Isivinini nokusebenza kahle kuyisihluthulelo senzuzo emakethe yesevisi eyodwa. Uchungechunge lwethu lwe-SW-KC lufaka idizayini ye-rotary turret ephatha amaphilisi amathathu kuwo wonke umjikelezo. Ugijima ngemijikelezo engama-60 ngomzuzu, umshini uletha umkhiqizo oqhubekayo, wangempela womhlaba wama-capsules angu-180 ngomzuzu. Lokhu kuphuma okuphezulu kukuvumela ukuthi ukhiqize ama-pod angaphezu kuka-10,000 ngesikhathi esisodwa. Leli zinga lokusebenza kahle lisho ukuthi ungakwazi ukuhlanganisa imigqa emidala eminingi, enensayo ibe isigxivizo esisodwa esihlangene, ukhulule isikhala esibalulekile sesitezi sesigaba sakho sokukhula esilandelayo.

Ungakhetha kanjani umshini ofanele wokupakisha ikhofi?

Ukhathazekile ngokwenza utshalomali olukhulu. Umshini ohamba kancane kakhulu uzokhawulela ukukhula kwakho, kodwa lowo oyinkimbinkimbi kakhulu uzodala isikhathi sokuphumula nokumosha. Udinga indlela ecacile yokunquma.

Gxila ezindaweni ezintathu ezibalulekile: isivinini (i-throughput), ukuguquguquka (ukushintshashintsha), kanye nokunemba (imfucuza). Qondanisa lezi nezinjongo zebhizinisi lakho. I-VFFS enesivinini esikhulu ilungele umkhiqizo owodwa oyinhloko, kuyilapho umshini wesikhwama owenziwe kusengaphambili unikeza ukuguquguquka kwama-SKU amaningi ahlukene.

Ukukhetha umshini kuyisenzo sokulinganisa. Umshini oshesha kakhulu awuhlali ungcono kakhulu, futhi umshini oshibhe kakhulu awuvamile ukonga kakhulu phakathi nokuphila kwawo. Ngihlale ngeluleka amaklayenti ami ukuthi angacabangi nje kuphela ngokuthi ibhizinisi lawo likuphi namuhla, kodwa lapho afuna libe khona eminyakeni emihlanu. Ake sibheke uhlaka esilusebenzisayo ukuze sibasize benze ukukhetha okufanele.

I- Throughput & Uptime?

I-output ikalwa ngezikhwama ngomzuzu (bpm). Umshini we-VFFS ngokuvamile uyashesha, ngokuvamile ufinyelela ku-60-80 bpm, kuyilapho umshini wesikhwama owenziwe kusengaphambili usebenza cishe ku-20-40 bpm. Kodwa isivinini asilutho ngaphandle kwesikhathi. Bheka Ukusebenza Okuphelele Kwezisetshenziswa (OEE). Umshini olula, othembeke kakhulu osebenza ngokungaguquki ungadlula lowo osheshayo kodwa oyinkimbinkimbi kakhulu oma njalo. Uma inhloso yakho kuwukukhiqiza amavolumu amakhulu esitayela sesikhwama esisodwa, i-VFFS ingumnqobi wakho. Uma udinga ukukhiqiza izikhwama ze-premium, isivinini esihamba kancane somshini owenziwe kusengaphambili kuwukuhwebelana okudingekayo.

Ukushintsha kanye Neyinkimbinkimbi ye-SKU?

Bangaki osayizi bezikhwama abahlukene, izinhlobo zekhofi, nemiklamo oyisebenzisayo? Uma unama-SKU amaningi, isikhathi sokushintsha sibalulekile. Lesi yisikhathi esisithathayo ukushintsha umshini usuke komunye umkhiqizo noma isikhwama uye komunye. Eminye imishini idinga izinguquko eziningi zamathuluzi, kuyilapho eminye ifaka izinguquko ezingenamathuluzi. Imishini yezikhwama ezenziwe ngaphambilini ivamise ukuvelela lapha, njengoba ukushintsha osayizi bezikhwama kungaba lula njengokulungisa ama-grippers. Emshinini we-VFFS, ukushintsha ububanzi besikhwama kudinga ukushintshanisa lonke ishubhu yokwakha, okuthatha isikhathi esiningi. Ukushintsha okulula kusho isikhathi esincane sokuphumula kanye nokuvumelana nezimo kokukhiqiza okwengeziwe.

Ukunemba Nokumosha?

Lokhu kusibuyisela esikalini. Kubhontshisi ophelele, isikali sekhwalithi ye-multihead singanemba sibe ngaphakathi kwegremu. I-auger yekhofi eliphansi inembile ngevolumu. Ngokuhamba konyaka, ukunikeza ubhontshisi oyedwa noma amabili owengeziwe esikhwameni ngasinye kwengeza izinkulungwane zamaRandi emkhiqizweni olahlekile. Yingakho ukutshala imali ohlelweni lokukala olunembile kuzikhokhela. Ikhwalithi yomshini wokuvala uphawu iphinde ibe nomthelela kudoti. Izigxivizo ezingezinhle ziholela ezikhwameni ezivuzayo, umkhiqizo omoshiwe, namakhasimende angajabule. Sakha amasistimu ethu e-Smart Weigh ngezikali ezinembayo nezitywini ezithembekile ukuze sinciphise lokhu kusukela osukwini lokuqala.

Izindleko Eziphelele Ongaba Ngazo?

Intengo yesitikha iseyisiqalo nje. Ingqikithi Yezindleko Zobunikazi (i-TCO) ihlanganisa ukutshalwa kwezimali kokuqala, amathuluzi osayizi abahlukene bezikhwama, kanye nezindleko eziqhubekayo zezinto. Isibonelo, ifilimu ye-rollstock yomshini we-VFFS ishibhile kakhulu isikhwama ngasinye kunokuthenga izikhwama ezenziwe kusengaphambili. Kodwa-ke, umshini owenziwe kusengaphambili ungase ungadingi amathuluzi akhethekile kangako. Udinga futhi ukulinganisa ukunakekelwa, izingxenye ezisele, kanye nomsebenzi. I-TCO ephansi ivela emshinini onokwethenjelwa, osebenza kahle ngezinto zokwakha, futhi okulula ukuwunakekela.

Ingabe umugqa ophelele wokupakisha ikhofi ubukeka kanjani?

Uthenge umshini wokupakisha. Kodwa manje uyabona ukuthi udinga indlela yokufaka ikhofi kuwo kanye nendlela yokusingatha izikhwama eziphumayo. Umshini owodwa awuyixazululi yonke inkinga.

Isistimu yokupakisha ephelele ihlanganisa izingxenye eziningi ngaphandle komthungo. Iqala nge-conveyor ye-infeed ukuthutha ikhofi ku-weigher, ehlala endaweni yesikhulumi ngaphezu kwesikhwama. Ngemva kokupakisha, izinto ezisetshenziswayo ezansi nomfula njengezikasheki kanye nabapakishi bamakesi baqeda umsebenzi.

Ngibone izinkampani eziningi zithenga isikhwama ukuze zenze ibhodlela ekukhiqizeni kwazo. Ukusebenza kwangempela kuvela ekucabangeni ngawo wonke umugqa njengohlelo olulodwa oludidiyelwe. Ulayini oklanywe kahle uqinisekisa ukugeleza okushelelayo, okuqhubekayo kusukela ku-roaster yakho kuya kukesi lokugcina lokuthumela. Njengomhlinzeki wesistimu egcwele, kulapho sikhanya khona. Asigcini ngokuthengisa umshini; siklama futhi sikwakhela isixazululo esizenzakalelayo sonke.

Nakhu ukuhlukaniswa komugqa ojwayelekile:

I-Core Packaging System

• I-Infeed Conveyor: I-Z-bucket elevator noma i-incline conveyor iphakamisa wonke ubhontshisi wakho noma ikhofi eligayiwe liye esikalini ngaphandle kokudala umonakalo noma ukuhlukana.

• I-Weigher / Filler: Lesi isikali se-multihead noma i-auger filler esixoxile ngayo. Ubuchopho bokusebenza ngokunemba.

• I-Platform: Iplathifomu yensimbi eqinile ibamba isikali ngokuvikelekile ngaphezu komshini wokupakisha, evumela amandla adonsela phansi ukwenza umsebenzi wawo.

• I-Bagger / Sealer: I-VFFS, isikhwama esenziwe kusengaphambili, noma umshini we-capsule owakha/ophatha iphakheji, uligcwalise, futhi ulivale.

Ukulawulwa Kwekhwalithi Ephansi kanye Nekhwalithi

• I-Take-away Conveyor: I-conveyor encane ehambisa izikhwama eziqediwe noma ama-pods kude nomshini omkhulu.

• Ikhodi Yosuku / Iphrinta: Ukudlulisa okushisayo noma iphrinta yelaser isebenzisa idethi "engcono kakhulu" kanye nekhodi yenkatho.

• I-Checkweigher: Isikali sesivinini esikhulu esikala iphakheji ngayinye ukuqinisekisa ukuthi ingaphakathi kokubekezelela kwakho okucacisiwe, senqaba noma yiziphi ezingaphandle kwemingcele.

• I-Metal Detector: Isinyathelo sokugcina sokulawula ikhwalithi esihlola noma yikuphi ukungcola kwensimbi ngaphambi kokuba umkhiqizo upakishwe ekesini, uqinisekisa ukuphepha kokudla.

• I-Robotic Case Packer: Isistimu ezenzakalelayo ethatha amaphakheji aqediwe futhi iwabeke ngobunono emabhokisini okuthumela.

Isiphetho

Ukukhetha isistimu yokupakisha ikhofi efanele kuwuhambo. Kudinga ukufanisa umkhiqizo wakho, isikhwama sakho, nemigomo yakho yokukhiqiza nobuchwepheshe obufanele ukuze kube nempumelelo yesikhathi eside nokusebenza kahle.

• Unyaka ususunguliwe
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• Uhlobo lwebhizinisi
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• Izwe / Isifunda
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• Imboni Eyinhloko
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• Imikhiqizo eyinhloko
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• I-Enterprise Lebird
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• Inani labasebenzi
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• Inani lokukhipha lonyaka
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• Thumela Imakethe
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• Amakhasimende Ahlanganisiwe
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