Tsarin ƙira da aikace-aikacen awo mai yawa don samfuran kula da fata akan layi

Marubuci: Smartweigh-Multihead Weighter

Ana kuma kiran ma'aunin ma'aunin nauyi mai yawa, sikelin dubawa, ma'aunin nauyi mai yawa, ma'aunin dubawa, da ma'aunin rarrabawa. Yana iya rarraba nau'ikan nau'ikan nau'ikan kaya (abubuwa) na kamfanonin da aka riga aka shirya na halaye daban-daban gwargwadon ingancinsu da kurakuran saita ma'ana. An kasu kashi biyu ko adadi mai yawa. Na'ura ce mai sauri, madaidaici kan layi mai saurin duba nauyi. An haɗa ma'aunin ma'aunin multihead tare da layukan marufi daban-daban da tsarin bayanan jigilar su, kuma nan take zai iya sa ido kan samfuran da ba su da nauyi da nauyi a cikin layin samarwa, da kuma ko akwai ƙarancin abubuwan da ke cikin marufi. Multihead weighter ne yadu amfani a atomatik net nauyi dubawa na samar Lines a cikin filayen Pharmaceuticals, abinci, sinadaran shuke-shuke, abubuwan sha, robobi, vulcanized roba, da dai sauransu Har ila yau, wani makawa mataki a cikin sarrafa abinci, Pharmaceuticals da sauran filayen.

Domin inganta haƙƙin haƙƙin abokan ciniki, masu aiki da masu aiki, bisa ga "Dokar aunawa ta Jamhuriyar Jama'ar Sin" da "matakan sa ido da sarrafa ma'aunin ƙididdigan kayayyaki", ƙididdigar ƙididdiga na samfuran da aka haɗa. kuma ana aiwatar da ƙididdigar ƙididdiga na ƙayyadaddun cikakkun bayanai na samfuran fakitin. Sinadaran yakamata suyi daidai daidai da fayyace nauyin gidan yanar gizon su, kuma banbancin da ke tsakanin ma'aunin gidan yanar gizon da aka bayyana da takamaiman sashi bai kamata ya wuce ƙarancin izini da ake buƙata ba. Binciken ƙarshe na nauyin net ɗin kayan A cikin mataki na ƙarshe na samar da kayayyaki, ana sake duba nauyin net ɗin, kuma an cire samfuran da ba su cancanta ba don tabbatar da cewa nauyin net ɗin na kayan asali ya cika da ƙa'idodi, waɗanda ke da fa'ida don tabbatar da haƙƙin abokan ciniki da masana'antun masana'antu. Abu ne mai sauƙi a fuskanci asara saboda gazawa, kuma masana'antun ba za su sami lalacewar suna ba saboda gunaguni na mabukaci ko ma rahotanni. A halin yanzu, ma'aunin ma'aunin multihead yana kasu kashi biyu na sa ido kan layi da dubawar layi. Sa ido kan layi ya haɗa da nau'in ci gaba da nau'in tsaka-tsaki, kuma binciken layi gabaɗaya yana ɗan tsaiko.

Ci gaba da dubawa akan layi gabaɗaya yana ɗaukar hanyar isar da bel, wanda aka haɗa tare da matsakaici da layin samarwa masu sauri. Ma'aunin nauyi na kan layi ya haɗa da mai ɗaukar bel ɗin ciyarwa, mai ɗaukar bel mai aunawa da mai ɗaukar bel ɗin cire ciyarwa. Software na tsarin yana ƙayyadaddun ciyarwa bisa ga mahimman sigogi kamar ƙimar layin samarwa, adadin kayayyaki, tsayin kaya da tsayin jigilar bel ɗin auna. Gudun bel ɗin yana raba samfuran da ke cikin layin samarwa, yana tabbatar da cewa samfur ɗaya ne kawai aka auna akan na'urar auna bel, kuma yana rage ma'aunin nauyi na shigar da fita daga na'urar auna nauyi saboda saurin gaba da baya. bel conveyors daban-daban. cutarwa. Don kayayyaki na cylindrical ko gajerun kayayyaki na cylindrical tare da babban al'amari rabo da dogon bakin ciki, saboda duk tsarin sufuri yana da wuyar jujjuyawa, kuma nauyin net ɗin kayan yana da ɗan haske, samfuran ba su da kwanciyar hankali bisa ga yanayin lokaci, wanda zai iya jurewa. haifar da lahani ga auna kayan. Sakamakon ba daidai ba ne.

Musamman kayan kula da fata (kamar gashin ido, lipstick, da sauransu), waɗanda ƙananan diamita ne, dogo da sirara, kuma za a iya jigilar su ta hanya mai tsawo da gajere. Ana amfani da ma'aunin bel don aunawa, wanda ke da saurin jujjuyawa yayin aikin sufuri gabaɗaya, rashin aminci, da haɗari mai tsanani. babba sosai. Don kawar da rashin wadatar fasahar zamani, don samfuran kula da fata tare da ƙaramin diamita da tsayi mai tsayi, ma'aunin multihead akan layin samar da samfuran kula da fata yana ɗaukar layin V-groove weatherboard da ma'auni mai ƙarfi mai ƙarfi. fasaha don guje wa juyawa samfur. Tsayar da amincin duk tsarin sufuri na kayayyaki, cikakke kan layi mai ƙarfi mai ƙarfi da tsayin daka, da kuma tabbatar da daidaiton binciken ma'aunin nauyi na kan layi na kayayyaki. Samfurin kula da fata akan layi mai auna kai mai yawan kai wanda samfurin ya ɓullo an saka shi cikin amfani.

2 Tsarin asali da ka'ida na ma'aunin nauyi mai yawa akan layin samfurin kula da fata 2.1 Ka'ida 2.1.1 Layin samfurin kula da fata ya ƙunshi mai ɗaukar bel ɗin ciyarwa, mai ɗaukar bel mai aunawa, ɗaukar nauyi, murfin iska, da V-dimbin tsagi don karewa daga ruwan sama, mai ɗaukar bel ɗin ciyarwa, kayan cirewa, mai kula da aunawa, tsarin sarrafa atomatik na kayan lantarki da rakiyar katin sauti, da sauransu ma'aunin nauyi akan layin samfurin kula da fata an rarraba shi cikin layin samarwa na abokin ciniki na kayan kwalliyar kayan kwalliya ko software na tsarin sufuri. A ƙarƙashin aikin jima'i, samfuran kula da fata (kamar eyeliner, lipstick, da sauransu) an yi nasarar jagorantar su cikin na'urar ɗaukar bel ɗin awo; lokacin da mai kula da auna ya ɗauki hanyar buɗewa ta waje, lokacin da na'urar firikwensin photoelectric da aka shigo da ita ta gano samfuran kula da fata, an fara duba ma'aunin nauyi. , Lokacin da firikwensin photoelectric fitarwa ya gano samfurin kula da fata, an kammala binciken ma'auni na net, kuma ana samun ƙimar ƙimar ƙimar samfurin; lokacin da mai kula da aunawa ya zaɓi hanyar buɗewa ta ciki, ƙimar buɗewar ma'aunin nauyi na ciki da madaidaicin ma'aunin nauyi na ciki an saita saiti. Lokacin da bel ɗin auna ya isar da lokacin da ƙimar kayan kwalliyar kayan kwalliyar da injin ta gano ya zarce ƙimar buɗewar ma'aunin nauyi na ciki, ana fara duba ma'aunin nauyi. Lokacin da mai ɗaukar bel ɗin auna ya gano cewa ƙimar kayan kwalliyar kayan kwalliyar ta yi ƙasa da madaidaicin ma'aunin nauyi na ciki, an gama binciken ma'aunin nauyi, kuma ana samun ƙimar ƙimar ƙimar samfurin. Mai kula da aunawa yana yin hukunci ko ƙimar gidan kayan da aka bincika ya dace da ma'auni bisa ga kwatancen tsakanin ƙimar ƙimar binciken da maƙasudin ƙimar ma'aunin nauyi gabaɗaya, kuma yana cire samfuran da ba su dace ba bisa ga kayan aikin cirewa.

Sarrafa saurin samfuran kula da fata waɗanda ke shiga bel mai aunawa gwargwadon saurin daidaita bel ɗin dalma don tabbatar da cewa abu ɗaya ne kawai da za a bincika akan na'urar mai auna, don tabbatar da daidaiton awo. na multihead awo, da kuma tabbatar da ciyar da kayan. Matsakaicin daidaiton bel masu ɗaukar bel, auna masu ɗaukar bel, da masu ɗaukar bel ɗin ciyarwa. 2.2 Key index dabi'u 2.2.1 Workpiece ƙayyadaddun samfurin da aka bincika: 200mm×φ10-30mm; 2.2.2 Babban adadin kayan aikin da za a bincika; Net nauyi: 300g; 2.2.3 Dangane da adadin kayan aikin da za a duba: 80 guda / min; Tsawon bel mai ɗaukar bel da mai ɗaukar bel ɗin cirewa duka biyun 300mm, faɗin duka shine 100mm, kuma girman nisa na layin samarwa shine 750.±50mm; 2.2.5 Gudun jigilar bel: 0.4m/s; 2.2.6 Daidaitaccen matakin: Ⅲ; 2.2.7 Madaidaicin dubawa:±0.5G2.2.8 Ma'auni na firikwensin aunawa: 5kg, nauyin aminci: 150%, matakin hana ruwa: IP65; 2.2.9 Babban nauyi: 500 grams; 2.2.10 Hanyar tabbatar da yanayin yanayi: tabbatar da yanayin yanayi mai ƙarfi; 2.2. 11 Hanyar cirewa: kawar da busa iska; 2.2.12 Canja wutar lantarki: 380V / 50Hz; 2.2.13 Jirgin iska: 0.4-0.7MPa; 2.3 Tsarin tsarin 2.3.1 Tsarin yana da ayyuka guda biyu na aiki na gida / nesa da sarrafawa na tsakiya Tsarin sadarwa na tsarin yana da aikin haɗin gwiwa tare da layin samarwa. 2.3.2 Yana da ayyuka na atomatik sifili daidaitawa, atomatik sifili tracking da atomatik gyara.

2.3.3 Samun bayanai na tsaye, gyare-gyare mai tsauri, da bayyanannun haɗari masu ƙarfi. 2.3.4 Yana da ayyukan buɗewa na ciki da buɗe waje na awo. 2.3.5 Yana da saitunan samfur daban-daban da ayyuka na zaɓi, kuma ana iya jujjuya su yadda ya kamata.

2.3.6 Akwai wuraren rarraba ma'aunin nauyi guda biyar, kuma allon nuni yana nuna bayanin nan da nan. 2.3.7 Yana da ayyuka na ƙididdigar ƙididdiga na aji, ƙididdigar ƙididdiga na yau da kullun, ƙididdigar ƙididdiga na wata-wata, da ƙididdigar ƙididdiga na dogon lokaci, ƙididdigar ƙididdiga na jimlar samfuran da suka cancanta da waɗanda ba su cancanta ba (ƙananan nauyi, ɗorawa), ƙimar samfuran da suka cancanta, da kuma samarwa na sa'a, da dai sauransu, da kuma ainihin lokacin ƙaddamar da tsarin gudanarwa na abokin ciniki, tare da nau'o'in ƙididdigar ƙididdiga na zane-zane da bayanan nuni; 2.3.8 Samar da siginonin bayanan amsawa, sarrafa madaidaicin ƙira na ƙirar marufi, da adana farashi mai ma'ana. 2.3.9 Tare da abun ciki na bayanin ƙararrawa na samfuran da basu cancanta ba da kuma kurakurai na gama gari, an zaɓi bayanin nuni mai sarrafa haske.

3 ƙididdiga shirin ƙira 3.1 Gudun mai ɗaukar bel mai aunawa a bayyane yake 3.1.1 Tsawon aikin kayan aikin da aka bincika L1: 200mm3.1.2 Tsawon bel mai ɗaukar nauyi L2: 300mm 3.1.3 Kayan aikin kayan aikin da aka bincika yana auna a hankali. mai ɗaukar bel ɗin auna Tazarar L3: L2-L1 = 100 mm 3.1.4 Dangane da adadin samfuran da aka bincika da kuma kayan aikin N: 80 guda / minti 3.1.5 Dangane da auna ma'aunin kayan aikin mutum ɗaya, lokacin da ake buƙata don bel mai ɗaukar nauyi t: 60/N=0.75s3.1.6 Nauyin bel mai auna saurin aiki v: (L1+L2)/t=0.67m/s Gudun aiki V shine 0.4m/s. 3.1.8 Samfurin da aka bincika da kayan aiki suna kan jigilar bel ɗin auna. Lambar samfurin na'urar ita ce n:T/f=28 (la'akarin n≥20) 3.2 Zaɓin ƙirar ƙirar firikwensin auna 3.2.1 Net nauyi na bel conveyor tebur tebur G1: 3.5kg3.2.2 Jimlar adadin na'urori masu auna nauyi n1: 13.2.3 Loading na auna firikwensin: G1/n1=3.5kg3.2.4 Adopt HBMPW6KRC3 multi -ma'auni mai auna firikwensin, bisa ga jagorar zaɓin ƙirar firikwensin, zaɓi nauyin da aka ƙididdigewa (kewayon aunawa) na 5kg. 3.3 Hanyar kawar da samfuran da ba su cancanta ba a bayyane yake 3.3.1 Samfurin da aka bincika yana da adadi mai yawa na kayan aiki. Net nauyi: 300g.<Giram ɗari biyar), bisa ga babban ƙimar, ana ɗaukar hanyar cirewa: cirewar iska. 4 Key tsarin da fasaha halaye 4.1 The auna bel conveyor ya ƙunshi babban da kuma kore ganguna, watsa bel, AC servo Motors, sauti katin racks, da dai sauransu Babban da kuma kore ganguna suna amfani da gaba ɗaya zane na kugu ganga don a hankali kauce wa shugabanci. karkatar da bel na watsawa , Bugu da ƙari, maigidan da gangunan bawa dole ne su yi gwajin ma'auni mai ƙarfi, matakin 6.3G (kuskuren 0.3g), don hana cutar da tabbatar da ma'auni na girgizar girgizar da ta haifar da rashin daidaituwa motsi na maigidan da ganguna .

Mai ɗaukar bel ɗin aunawa yana ɗaukar direban AC servo, wanda nan da nan zai iya daidaita saurin aiki na mai jigilar bel bisa ga manyan sigogi kamar tsayi da adadin kayan aikin da za a bincika, don tabbatar da cewa samfur ɗaya ne kawai aka auna. a saman mai ɗaukar bel ɗin awo. Dangane da tsarin watsawa mai aiki tare tsakanin AC servo motor da drum mai aiki, tsarin watsawa yana da karko kuma babu hayaniya. An saita garkuwar ruwan sama ta V-groove akan bel ɗin tuƙi na isar da bel mai auna, wanda zai iya kaucewa jujjuyawar samfuran silindi a duk lokacin aikin sufuri, da tabbatar da aminci da daidaiton tabbatar da awo. Mai ɗaukar bel ɗin auna yana sanye da murfin hana iska don gujewa lahanin tabbatar da ma'aunin ma'aunin iskar waje. Bugu da ƙari, yana kuma hana ma'aikatan taɓa ma'aunin bel ɗin awo, wanda ke yin haɗari ga tabbatar da awo.

Ana amfani da gabaɗayan ƙira ta tsayawar tenon tsakanin mai ɗaukar bel mai auna da firam ɗin katin sauti. Maɓallin yana gyarawa kuma an sake shi da sauri, wanda ya dace don cirewa da kuma kula da mai ɗaukar bel. Manyan ganguna masu tuƙi na ma'aunin bel ɗin suna sanye da na'urori masu juyawa na gani don bincika ko kayan sun shiga ma'aunin bel ɗin gaba ɗaya da kuma ko kayan sun bar ma'aunin bel ɗin don tabbatar da cewa duk kayayyaki suna kan sikelin. Yi aikin tantance ma'auni akan mai ɗaukar bel mai nauyi don tabbatar da daidaiton awo. 4.2 Tsarin jigilar bel ɗin ciyarwa, mai ɗaukar bel ɗin ciyarwa da mai ɗaukar bel ɗin auna iri ɗaya ne, amma ba a yin gwajin ma'auni mai ƙarfi na babba da ganguna.

4.3 The load cell rungumi dabi'ar wani cikakken kewaye gaba ɗaya zane, wanda ya ƙunshi wani tushe cover, wani load cell, a haɗa wurin zama, da dai sauransu The tushe murfin da aka bayar tare da overpressure kariya anga kuso kai tsaye a karkashin load cell na a haɗa tushe, da kuma An shigar da tantanin halitta Bayan an gudanar da gwajin bilge, lokacin da aka ɗaga nauyin zuwa nauyin da aka ƙididdigewa, abin da ke fitowa daga na'urar auna shine 1mV. Dangane da daidaitawar kusoshi na kariyar overvoltage, idan an faɗaɗa nauyin zuwa fiye da nauyin da aka ƙididdigewa kuma, fitowar firikwensin awo shine millivolts. Ƙimar volt ba zai canza ba. Na'urar aunawa tana ɗaukar nau'in HBMPW6KRC3 nau'in firikwensin ma'auni mai yawa, kuma babban dandalin auna shine 300mm.×300mm. 4.4 Hanyar cirewa na iya zama mai hura iska ko silinda mai turawa bisa ga ma'aunin nauyi na samfurin da yawa, da sauransu. Cirewar iska yana da tsari mai sauƙi da babban inganci.

An gyara kayan aikin cirewa akan mai ɗaukar bel ɗin ciyarwa, kuma samfuran da basu cancanta ba (masu nauyi da kiba) ana rarraba su gwargwadon nauyin gidan yanar gizon. Ana iya zaɓar kayan aikin cirewa da yawa don sanya samfuran da ba su cancanta ba su shiga kwalayen tarin daidai, kamar yadda aka nuna a cikin Hoto 2. nuna. Akwatin tarin samfurin da bai cancanta ba yana ɗaukar cikakkiyar ƙira gabaɗaya. Akwatin tarin an sanye shi da ƙofar ciyarwa da maɓalli, wanda ma'aikata na cikakken lokaci ke aiwatar da su don tabbatar da ingantaccen hanyar gudanarwa don samfuran da ba su cancanta ba. 4.5 Ana amfani da mai sarrafawa na shirye-shirye a cikin tsarin sarrafawa ta atomatik na kayan aikin lantarki, wanda ke karɓar siginar bayanai na aikin layin samar da abokin ciniki, kuma tsarin sarrafawa ta atomatik don kayan lantarki ta atomatik yana fara aiki. Bugu da ƙari, idan ƙararrawar kuskure gama gari ta faru a cikin ma'aunin nauyi da yawa akan layin samfurin kula da fata, za a kuma yi amfani da hanyar amsa laifin gama gari. To abokan ciniki samar line atomatik kula da tsarin.

Lokacin da na'urar firikwensin photoelectric na mai ɗaukar bel ɗin ciyarwa ya gano samfurin, ma'aunin multihead akan layin samfurin kula da fata yana aiki, kuma ana aiwatar da aunawa da tabbatarwa ta kan layi, kuma ana cire samfuran da ba su cancanta ba daga layin samarwa bisa ga kayan aikin cirewa. Sakamakon ƙididdiga na ƙididdiga na gwajin ma'auni na yanar gizo ana nunawa nan da nan azaman bayanan bayanan bayanan, kuma za'a iya sarrafa nauyin ma'auni na marufi. 5 Kammalawa Dangane da fasahar aunawa mai ƙarfi na bel ɗin watsawa, bisa ga ikon PLC, samfuran kula da fata na layin samarwa sun shiga jigilar bel ɗin awo bisa ga mai ɗaukar bel ɗin ciyarwa, kuma mai kula da awo ya zaɓi hanyar buɗe waje ko Hanyar buɗewa ta ciki don aiwatar da kayan aunawa da tabbatarwa ta kan layi, ƙimar ma'aunin net ɗin da mutum ya samu ana kwatanta shi da maƙasudin ƙimar ƙimar ƙimar da aka saita gabaɗaya, don yin hukunci ko ƙimar ƙimar abin da aka gwada ya dace da ma'auni, kuma an cire samfurin da ba daidai ba bisa ga kayan aikin cirewa, kuma an kammala dukkan tsari ba tare da sa hannun mutum ba. Gudanar da binciken ma'aunin nauyi, ƙari, za a nuna sakamakon ƙididdigar ƙididdiga na ƙididdigar ƙididdiga na ƙididdigewa a cikin ainihin lokacin azaman siginar bayanan bayanan, kuma za a yi amfani da nauyin net ɗin ƙirar marufi don sarrafa farashi mai ma'ana.

Wannan samfurin fasaha ya dace da saka idanu akan layi na nauyin net na layukan samar da kayayyaki a cikin fagagen magunguna, abinci, tsire-tsire masu sinadarai, abubuwan sha, samfuran kula da fata, robobi, da roba mai ɓarna.

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