Dhizaini chirongwa uye kushandiswa kwemultihead weigher yezvigadzirwa zvekuchengetedza ganda online

Munyori: Smartweigh–Multihead Weighter

Iyo multihead weigher inonzi zvakare net huremu yekuongorora chiyero, chekuongorora chiyero, mambure uremu multihead weigher, yekuongorora chiyero, uye yekurongedza chiyero. Inogona kurongedza mitoro yakasarudzika (zvinhu) zvemakambani ekutanga-kurongedza emhando dzakasiyana zvichienderana nemhando yavo uye kushivirira seti zvikanganiso. Yakakamurwa kuva mapoka maviri kana nhamba huru yezvikamu. Iyo inomhanya-mhanya, yakakwirira-chaiyo online net huremu yekuongorora otomatiki muchina. Iyo multihead weigher inosanganiswa neakasiyana ekurongedza mitsara uye yavo yekufambisa ruzivo masisitimu, uye inogona pakarepo kutarisa yakawandisa uye yakaderera zvigadzirwa zvisina kukodzera mumutsara wekugadzira, uye kana paine kushomeka kwezvikamu mukurongedza. Multihead weigher inoshandiswa zvakanyanya mu otomatiki mambure huremu kuongororwa kwemitsara yekugadzira muminda yemishonga, chikafu, makemikari zvidyarwa, zvinwiwa, mapurasitiki, vulcanized rabha, etc. Iri zvakare danho rinokosha mukugadzirisa chikafu, mishonga uye mimwe minda.

Kuti uchengetedze zvirinani kodzero dzevatengi, vashandisi nevashandisi, zvinoenderana ne "Measurement Mutemo wePeople's Republic of China" uye "Matanho eKutarisira uye Kutonga kweKuyerwa kweQuantitative Packaged Commodities", kuongororwa kwehuwandu hwezvigadzirwa zvakaputirwa. uye kuongororwa kwehuwandu hweiyo chaiyo ruzivo rwezvakaiswa mupakiti inoitwa. Izvo zvinongedzo zvinofanirwa kunyatso ratidza huremu hwazvo hwataurwa, uye mutsauko uripo pakati pehuremu hwemambure uye chinhu chaicho hachifanirwe kudarika chinodiwa chinobvumidzwa kushomeka. Kuongororwa kwekupedzisira kwehuremu hwemambure ezvigadzirwa Muchikamu chekupedzisira chekugadzirwa kwezvinhu, huremu hwemambure hwezvinhu hunoongororwa zvakare, uye zvigadzirwa zvisina kukodzera zvinobviswa kuti zvive nechokwadi chokuti huremu hwezvinhu zvepakutanga hunosangana ne mitemo, iyo inobatsira kuve nechokwadi chekodzero dzevatengi uye mabhizinesi ekugadzira. Zviri nyore kutambura kurasikirwa nekuda kwekuperevedza, uye vagadziri havazokanganise mukurumbira nekuda kwekunyunyuta kwevatengi kana mishumo. Parizvino, multihead weigher yakakamurwa kuita online yekutarisa uye yekunze yekuongorora. Kutariswa kwepamhepo kunosanganisira kuenderera mberi kwemhando uye inopindirana mhando, uye kuongororwa kwekunze kunowanzo kupindirana.

On-line inoenderera yekuongorora kazhinji inotora iyo bhandi conveyor nzira, iyo inosanganiswa nepakati uye yakakwirira-kumhanya mitsara yekugadzira. Muyero wepamhepo wemultihead unosanganisira bhandi rekudyisa, rinoyera bhandi rekutakura uye rekudya rekubvisa bhandi rekutakura. Iyo sisitimu software inotsanangura kudyisa zvinoenderana neiyo huru paramita seyeyero yekugadzira mutsara, huwandu hwezvinhu, hurefu hwezvinhu uye hurefu hwehuremu hwebhandi rekutakura. Iko kumhanya kwebhandi rekutakura kunoparadzanisa zvigadzirwa mumutsara wekugadzira, inova nechokwadi chekuti chigadzirwa chimwe chete chinoyerwa pachiyereso chebhandi rekutakura, uye inoderedza huremu hwehuremu hwezvinhu zvinopinda nekubuda pakuyera bhandi rekutakura nekuti kumhanya kwemberi nekumashure. mabhandi conveyors akasiyana. kukuvadza. Kune cylindrical commodities kana mapfupi cylindrical commodities ane yakakura aspect ratio uye kureba kutetepa, nekuti iyo yese nzira yekufambisa ine kukurumidza kupidigura, uye huremu hwemambure hwezvinhu hureruke, zvigadzirwa hazvina kugadzikana zvinoenderana nemamiriro enguva. kukonzera kukanganisa kuyerwa kwezvinhu. Mibairo haina kujeka.

Kunyanya zvigadzirwa zvekuchengetedza ganda (senge eyeliner, lipstick, nezvimwewo), izvo zviduku muhupamhi, kureba uye kutetepa, uye zvinogona kutakurwa chete nenzira yakareba uye pfupi. Weighing mabhandi conveyors anoshandiswa kuyera, iyo inogara ichipidigura panguva yese yekufambisa, kusavimbika, uye zvakanyanya symmetry njodzi. yakakura kwazvo. Kuti ubvise kusakwana kweiyo tekinoroji yazvino, yezvigadzirwa zvekuchengetedza ganda zvine dhayamita diki uye kureba kutetepa, iyo yakawanda inoyera paganda rekugadzira chigadzirwa mutsara wekugadzira mutsara wekuisa unotora iyo V-groove weatherboard uye ine simba yakakwirira-kumhanya kuyera. tekinoroji kudzivirira kutengeswa kwechigadzirwa. Chengetedza kuvimbika kwemaitiro ese ekutakura zvinhu, zadzisa online high-speed inoshanduka uye yakagadzikana huremu, uye ive nechokwadi chechokwadi chekuyera kwepamhepo kuyera huremu hwezvinhu. Chigadzirwa chekuchengetedza ganda online multihead weigher yakagadzirwa nechigadzirwa chaiswa mukushandiswa.

2 Mamiriro ekutanga uye musimboti weiyo multihead weigher pamutsetse wechigadzirwa chekuchengetedza ganda 2.1 Nheyo 2.1.1 Chigadzirwa chekuchengetedza ganda multihead weigher chinosanganisira bhandi rekudyisa, rinoyera bhandi rekutakura, sero rinotakura, chivharo chisingapindi mhepo, uye V-shaped groove kudzivirira kubva kunaya Bhodhi, kudyisa bhandi conveyor, kubvisa midziyo, kuyera controller, automatic control system yemagetsi emagetsi uye sound card rack, etc. 2.1.2 Nheyo ye-multihead weigher pamutsetse wechigadzirwa cheganda The multihead weigher pamutsetse wechigadzirwa chekuchengetedza ganda inoiswa mutengi cosmetic packaging bhokisi rekugadzira mutsara kana software yehurongwa hwekufambisa. Pasi pekuita zvepabonde, zvigadzirwa zvekuchengetedza ganda (zvakadai se eyeliner, lipstick, etc.) zvinobudirira kutungamirirwa mukati mekuyera bhandi conveyor; apo mutongi wehuremu anotora nzira yekuvhura yekunze, kana iyo inotengeswa photoelectric sensor inoona zvigadzirwa zvekuchengetedza ganda, kuongorora huremu hwemambure kuchangotanga. , Kana iyo inotengeswa photoelectric sensor inoona chigadzirwa chekuchengetedza ganda, kuongorora uremu hwemambure kunopedzwa, uye huremu hwehuremu hwechigadzirwa hunowanikwa; apo inoyera inoyera inosarudza nzira yemukati yekuvhura, iyo yemukati mambure uremu kuvhura kukosha uye yemukati mambure uremu kupedzisa chikumbaridzo zvakagadzirirwa. Kana bhandi rekuyeresa richifambiswa Kana huremu hwehuremu hwezvizoro hwaonekwa nemuchina huchipfuura huremu hwemukati hwehuremu hwekuvhura kukosha, kuongorora huremu hwemambure kuchangotanga. Kana bhandi rekuyera rekutakura rinoona kuti huremu hwemambure ezvizoro hwakaderera pane yemukati mambure uremu hwekupedzisa chikumbaridzo, kuongorora uremu hwemambure kunopedzwa, uye yekuongorora huremu hwehuremu hwechigadzirwa hunowanikwa. Mutongi wehuremu anotonga kana huremu hwemambure echinhu chakaongororwa hunosangana nechiyero maererano nekuenzanisa pakati pekuongorora mambure uremu huremu uye huremu hwese huremu hwehuremu, uye inobvisa zvigadzirwa zvisingaenderane maererano nemudziyo wekubvisa.

Dzora kumhanya kwezvigadzirwa zvekuchengetedza ganda kupinda mucheki-yekuyera bhandi conveyor zvinoenderana nekumhanya kwekugadzirisa inotungamira-mune bhandi conveyor kuona kuti pane chinhu chimwe chete chinofanira kuongororwa pane cheki-kuyeresa bhandi conveyor, kuve nechokwadi chekuyera kurongeka. ye multihead weigh, uye kuve nechokwadi chekudyiswa kwezvinhu. Ratidza kusachinja-chinja kwevatakuri vebhandi, kuyera mabhandi ekutakurisa, uye bhandi rekudya. 2.2 Kiyi indekisi kukosha 2.2.1 Workpiece yakatarwa yechigadzirwa chakaongororwa: 200mm×φ10-30mm; 2.2.2 Huru hwezvishandiso zvinofanirwa kuongororwa; Net uremu: 300g; 2.2.3 Maererano nehuwandu hwema workpieces anofanira kuongororwa: 80 zvidimbu / min; Kureba kwebhandi rekutakura uye rekubvisa bhandi rekutakura zvese zviri 300mm, iyo yakazara hupamhi i100mm, uye kureba-hupamhi hweyero yekugadzira mutsara ndeye 750.±50mm; 2.2.5 Bhandi conveyor kumhanya: 0.4m/s; 2.2.6 Nheyo yechokwadi: Ⅲ; 2.2.7 Kuongorora chaiko:±0.5G2.2.8 Kuyera huwandu hwekuyera sensor: 5kg, mutoro wekuchengetedza: 150%, giredhi remvura: IP65; 2.2.9 Huremu hukuru: 500 gramu; 2.2.10 Metrological verification method: dynamic metrological verification; 2.2. 11 Kubvisa nzira: mhepo inoputika kubvisa; 2.2.12 Kushandura simba rekushandisa: 380V / 50Hz; 2.2.13 Air compression: 0.4-0.7MPa; 2.3 Basa rekushanda 2.3.1 Irosi ine mabasa maviri ekushanda emunharaunda / kure kure uye centralized control Socket yekukurukurirana yegadziriro ine basa rekubatanidza nemutsara wekugadzira. 2.3.2 Iine mabasa ekugadzirisa zero otomatiki, otomatiki zero tracking uye otomatiki kugadzirisa.

2.3.3 Iva nedata rakadzikama, kugadzirisa kwesimba, uye njodzi dzakajeka dzakajeka. 2.3.4 Iine mabasa ekuvhura mukati uye kunze kwekuvhura kwecheki. 2.3.5 Iine zvirongwa zvakasiyana zvechigadzirwa uye mabasa ekusarudza, uye inogona kushandurwa pakuda.

2.3.6 Pane nzvimbo shanu dzehuremu hwemambure, uye skrini yekuratidzira inoratidza ruzivo nekukurumidza. 2.3.7 Iine mabasa ekuongorora nhamba dzekirasi, kuongororwa kwenhamba yemazuva ose, kuongororwa kwenhamba dzemwedzi, uye kuongororwa kwenhamba yenguva refu, nhamba yehuwandu hwehuwandu hwezvigadzirwa zvakakodzerwa uye zvisingakodzeri (zvishoma, zvakawandisa), chiyero chezvigadzirwa zvinokwanisa, uye kugadzirwa kweawa, nezvimwewo, uye chaiyo-nguva Tumira kune mutengi akangwara manejimendi system, ine akasiyana graphical nhamba yekuongorora uye kuratidza ruzivo; 2.3.8 Ipa mhinduro dze data zviratidzo, dzora huremu hwemambure ekugadzira dhizaini, uye chengetedza mutengo zvine musoro. 2.3.9 Nezviri mukati mearamu ruzivo rwezvigadzirwa zvisina kukodzera uye zvikanganiso zvakajairika, ruzivo rwekuratidzira runodzorwa nemwenje runosarudzwa.

3 Dhizaini chirongwa chekuverenga 3.1 Kumhanya kweyekuyeresa bhandi conveyor kwakajeka 3.1.1 Kureba kweyakaongororwa chigadzirwa workpiece L1: 200mm3.1.2 Kureba kwekuyera bhandi conveyor L2: 300mm 3.1.3 Iyo yakaongororwa chigadzirwa workpiece inoyerwa zvine huremu iyo yekuyera bhandi conveyor Spacing L3: L2-L1 = 100 mm 3.1.4 Zvinoenderana nehuwandu hwechigadzirwa chakaongororwa uye workpiece N: 80 zvimedu/miniti 3.1.5 Zvinoenderana nekuyera kwechigadzirwa chimwe nechimwe, nguva inodiwa bhandi conveyor t: 60/N=0.75s3.1.6 Weighing bhandi conveyor kushanda kumhanya v: (L1+L2)/t=0.67m/s Kushanda kumhanya V ndiko 0.4m/s. 3.1.8 Chigadzirwa chakaongororwa uye workpiece zviri pahuremu bhandi conveyor. Nhamba yekuenzanisira yechishandiso ndin:T/f=28 (funga n≥20) 3.2 Kusarudzwa kwemuenzaniso wekuyera sensor 3.2.1 Huremu hwehuremu hwebhandi conveyor cabinet tafura G1: 3.5kg3.2.2 Nhamba yose yekuyera sensors n1: 13.2.3 Kutakura kuyera sensor: G1 / n1 = 3.5kg3.2.4 Adopt 6KRC H3B -point weighing sensor, maererano neyo sensor model sarudzo yemutungamiri, sarudza chiyero chemutoro (yekuyeresa) ye5kg. 3.3 Nzira yekubvisa yezvigadzirwa zvisina kukodzera zvakajeka 3.3.1 Chigadzirwa chakaongororwa chine huwandu hwakawanda hwemabasa. Net uremu: 300g.<Mazana mashanu magiramu), maererano nehuwandu hwepamusoro, nzira yekubvisa inogamuchirwa: kubviswa kwemhepo. 4 Chimiro chakakosha uye maitiro ehunyanzvi 4.1 Kuyera bhandi rekutakura rinoumbwa nemadhiramu makuru uye anotyairwa, mabhandi ekufambisa, AC servo motors, ruzha kadhi racks, etc. Iyo huru uye inotyairwa madhiramu anoshandisa iyo yakazara dhizaini yechiuno chigubhu kuti udzivise nzira. kutsauka kwebhanhire rekutapurirana , Mukuwedzera, tenzi uye madhiramu evaranda anofanirwa kuita chiyero chekuenzanisa, nhanho 6.3G (kukanganisa 0.3g), kudzivirira kukuvadzwa kwevibration symmetry re-kuyerwa kuongororwa kunokonzerwa nekufamba kusingaenzaniswi kwatenzi uye. ngoma dzevaranda.

Iyo yekuyeresa bhandi inotakura inotora AC servo mota mutyairi, iyo inokwanisa kugadzirisa nekukurumidza kumhanya kwebhandi rekutakura zvinoenderana nematanho makuru akadai sehurefu uye huwandu hwechishandiso chinofanirwa kuongororwa, kuitira kuti ive nechokwadi chekuti chigadzirwa chimwe chete chinoyerwa. pamusoro peanorema bhandi conveyor. Zvinoenderana neiyo synchronous pulley transmission system pakati peiyo AC servo mota nedhiramu inoshanda, iyo yekufambisa sisitimu yakagadzikana uye isina ruzha. Iyo V-groove rain shield yakaiswa padhiraivha bhandi rekuyeresa bhandi conveyor, iyo inogona zvine mutsindo kudzivirira kupidigura kwecylindrical zvigadzirwa panguva yese yekufambisa, uye kuve nechokwadi chekuvimbika uye kurongeka kwekuyera kuyerwa kwekuongorora. Iyo yekuyeresa bhandi rekutakura ine chivharo chekudzivirira mhepo kudzivirira kukuvadza kwekunze kwemhepo symmetry kuyerwa kuyerwa kwekuyera. Pamusoro pezvo, inodzivirirawo vashandi kuti vabate chinoyeresa bhandi rekutakura, izvo zvinoisa pangozi kuyera kuyerwa kwekuongorora.

Iyo yakazara dhizaini yeinomira tenon inoshandiswa pakati pekuyera bhandi conveyor uye inonzwika kadhi kadhi. Bhatani rinogadziriswa uye rinosunungurwa nekukurumidza, izvo zviri nyore kubviswa nekugadzirisa kwebhanhire rekutakura. Iyo huru uye inotyairwa madhiramu ekuyeresa bhandi conveyor ane optical inspection magetsi switch kuti aone kana zvinhu zvapinda zvachose muyerero bhandi conveyor uye kana zvinhu zvichifanira kusiya uremu bhandi conveyor kuona kuti zvinhu zvese zviri pachiyero. Ita kuyera kuyerwa kwehuremo pane rinorema bhandi conveyor kuti uve nechokwadi chehuremu hwehuremu. 4.2 Mamiriro ekudyisa bhandi conveyor, kudyisa bhandi conveyor uye uremu bhanhire conveyor zvakafanana, asi simba chiyero bvunzo yehombe uye inotyairwa madhiramu haina kuitwa.

4.3 Sero rinotakura rinotora dhizaini yakazara yakavharwa, iyo inosanganisira chivharo chebhesi, sero rinotakura, chigaro chekubatanidza, etc. Chifukidzo chepasi chinopiwa ne overpressure kudzivirira anchor bolt zvakananga pasi pesero rinotakura rekubatanidza nheyo, uye iyo sero yekuremerwa inoiswa Mushure mekuyedzwa kwebilge kwaitwa, kana mutoro uchisimudzwa kune yakatarwa mutoro, kubuda kweyekuyera sensor ndeye 1mV. Zvinoenderana nekugadziriswa kweiyo overvoltage kudzivirira anchor bolt, kana mutoro wacho wakawedzerwa kuti upfuure muyero wakatemerwa zvakare, kubuda kwehuremu sensor ndeye millivolts. Iko kukosha kwevolt hakuzoshanduki. Iyo yekuyera sensor inotora HBMPW6KRC3 mhando yakawanda-point inoyera sensor, uye yakakura yekuyera chikuva i300mm.×300mm. 4.4 Nzira yekubvisa inogona kunge inoputika nemhepo kana cylinder pusher maererano nehuremu hwemambure echigadzirwa uye huwandu, nezvimwewo. Nokuda kwehuremu hwechigadzirwa huri pasi pe500 gramu, kubviswa kwemhepo kunogona kushandiswa. Kubviswa kwemhepo kunoputika kune chimiro chiri nyore uye kubudirira kwepamusoro.

Midziyo yekubvisa inogadziriswa pabhandi rekudyisa, uye zvigadzirwa zvisina kukodzera (zvisina uremu uye zvakawandisa) zvinokamurwa zvinoenderana nehuremu hwemambure. Michina yekubvisa yakawanda inogona kusarudzwa kuita kuti zvigadzirwa zvisina kukodzera zvipinde mumabhokisi ekuunganidza anoenderana, sezvakaratidzwa muFigure 2. show. Iyo isina kukodzera chigadzirwa yekuunganidza bhokisi inotora yakavharirwa yakazara yakazara dhizaini. Bhokisi rekuunganidza rakashongedzerwa negonhi rekudyisa uye kiyi, iyo inoitwa nevashandi venguva yakazara kuti vaone nzira inonzwisisika yekutarisira zvigadzirwa zvisina kukodzera. 4.5 Programmable controller inoshandiswa mune otomatiki kudzora sisitimu yemidziyo yemagetsi, iyo inogamuchira chiratidzo chedata chemutengi wekugadzira mutsara wekushanda, uye otomatiki yekudzora sisitimu yemagetsi emagetsi inotanga kushanda. Uye zvakare, kana yakajairika yekukanganisa alarm ikaitika mune yakawanda weigher paganda rekuchengetedza chigadzirwa mutsara, iyo yakajairika yekukanganisa mhinduro nzira ichashandiswa zvakare. Kune vatengi kugadzira mutsara otomatiki control system.

Kana iyo photoelectric sensor yebhandi rekudyisa inotakura ichiona chigadzirwa, iyo yakawanda inoyera paganda rekuchengetedza mutsara inoshanda, uye kuyera kwepamhepo uye kuyerwa kwechigadzirwa kunoitwa, uye zvigadzirwa zvisina kukodzera zvinobviswa kubva mutsetse wekugadzira zvinoenderana ne midziyo yekubvisa. Mhedzisiro yekuongororwa kwenhamba yekuyera uremu bvunzo inokurumidza kuratidzwa semhinduro data masaini, uye huremu hwemambure ekugadzira dhizaini hunogona kushandiswa. 5 Mhedziso Zvinoenderana nehunyanzvi hwekuyeresa tekinoroji yebhanhire rekutapurirana, zvinoenderana nePLC control, zvigadzirwa zvekuchengetedza ganda zvemutsara wekugadzira zvinopinda muyerero bhandi rekutakura zvinoenderana neyekudyisa bhandi conveyor, uye anoyera anoyera anosarudza nzira yekuvhura yekunze kana yemukati yekuvhura nzira yekuita zvinhu zvepamhepo kuyera uye kuyerwa kwechiyero, huremu hwehuremu hunowanikwa nemunhu hunofananidzwa nehuremu hwese huremu huremu hwakaiswa pachine nguva, kutonga kana huremu hwechinhu chakayedzwa hunoenderana nechiyero, uye iyo isiri-yakagadziriswa chigadzirwa inobviswa maererano nemichina yekubvisa, uye iyo yose inopedzwa pasina kupindira kwevanhu. Ita mambure ekuongorora huremu, nekuwedzera, iyo nhamba yekuongorora mhedzisiro yehuremu yekuongorora icharatidzwa munguva chaiyo semhinduro data masaini, uye huremu hwemambure ekugadzira dhizaini huchashandiswa kudzora mutengo zvine musoro.

Ichi chigadzirwa chehunyanzvi chakakodzera kutariswa pamhepo kwehuremu hwemambure emitsara yekugadzira zvinhu muminda yemishonga, chikafu, zvidyarwa zvemakemikari, zvinwiwa, zvigadzirwa zvekuchengetedza ganda, mapurasitiki, uye rabha yakasvibiswa.

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