Isikimu sokuklama kanye nokusetshenziswa kwe-multihead weigher yemikhiqizo yokunakekelwa kwesikhumba ku-inthanethi

Umbhali: Smartweigh–I-Multihead Weighter

I-multihead weigher ibizwa nangokuthi isikali sokuhlola isisindo, isikali sokuhlola, isisindo se-multihead weigher, isikali sokuhlola, nesikali sokuhlunga. Ingakwazi ukuhlukanisa imithwalo ehlukene (izinto) zezinkampani ezipakishwa ngaphambili zezimfanelo ezihlukene ngokwekhwalithi yazo kanye namaphutha esethi yokubekezelela amaphuzu. Ihlukaniswe izigaba ezimbili noma inombolo enkulu yezigaba. Kungumshini ozenzakalelayo wokuhlola isisindo senetha ku-inthanethi onesivinini esikhulu, nokunemba okuphezulu. I-multihead weigher ihlanganiswe nemigqa yokupakisha ehlukahlukene kanye nezinhlelo zabo zolwazi lwezokuthutha, futhi ingakwazi ukuqapha ngokushesha imikhiqizo engafanelekile elayishwe ngokweqile futhi engaphansi kwesisindo emgqeni wokukhiqiza, nokuthi ingabe kukhona ukuntuleka kwezingxenye emaphaketheni. I-Multihead weigher isetshenziswa kabanzi ekuhlolweni kwesisindo esizenzakalelayo semigqa yokukhiqiza emikhakheni yemithi, ukudla, izitshalo zamakhemikhali, iziphuzo, amapulasitiki, irabha eshisiwe, njll. Kubuye kube yisiteji esibalulekile ekucutshungulweni kokudla, emithi kanye neminye imikhakha.

Ukuze kuvikelwe kangcono amalungelo asemthethweni amakhasimende, ama-opharetha kanye nama-opharetha, ngokomthetho othi "Measurement Law of the People's Republic of China" kanye "Nezinyathelo Zokuqondisa Nokuphathwa Kwesilinganiso Sezimpahla Ezihlanganisiwe Ezihlanganisiwe", ukuhlaziywa kwenani lemikhiqizo epakishiwe. kanye nokuhlaziywa kobuningi bemininingwane ethile yemikhiqizo epakishiwe kuyenziwa. Izithako kufanele zibonise ngokunembile isisindo sazo senetha esishiwo, futhi umehluko phakathi kwesisindo senetha esishiwo kanye nesithako esithile akufanele sidlule ukushoda okuvumelekile okudingekayo. Ukuhlolwa kokugcina kwesisindo sengqikithi yezimpahla Esigabeni sokugcina sokukhiqizwa kwezimpahla, isisindo sengqikithi yezimpahla siphinde sihlolwe, futhi imikhiqizo engafanelekile iyasuswa ukuze kuqinisekiswe ukuthi isisindo senetha lempahla yokuqala sihlangabezana imithethonqubo, enenzuzo ukuqinisekisa amalungelo afanayo amakhasimende kanye namabhizinisi okukhiqiza. Kulula ukulahlekelwa ngenxa yokushoda, futhi abakhiqizi ngeke balimale ngenxa yezikhalazo zabathengi noma imibiko. Njengamanje, i-multihead weigher ihlukaniswe ngokuqapha okuku-inthanethi kanye nokuhlola okungaxhunyiwe ku-inthanethi. Ukuqapha ku-inthanethi kuhlanganisa uhlobo oluqhubekayo nohlobo lwesikhawu, futhi ukuhlola ungaxhunyiwe ku-inthanethi kuvamise ukuba nezikhawu.

Ukuhlola okuqhubekayo ku-inthanethi ngokuvamile kusebenzisa indlela yokuthutha ibhande, ehlanganiswe nemigqa yokukhiqiza ephakathi nendawo nesivinini esikhulu. I-multihead weigher eku-inthanethi ihlanganisa i-conveyor yebhande lokuphakelayo, i-conveyor yebhande elinesisindo kanye ne-conveyor yebhande lokususa ukudla. Isofthiwe yesistimu icacisa ukuphakelwa ngokuvumelana nemingcele eyinhloko njengezinga lomugqa wokukhiqiza, inani lezimpahla, ubude bezimpahla kanye nobude besithumeli sebhande lesisindo. Ijubane le-conveyor yebhande lihlukanisa imikhiqizo emugqeni wokukhiqiza, liqinisekisa ukuthi umkhiqizo owodwa kuphela okalwa ku-conveyor yebhande lesisindo, futhi kunciphisa isisindo esilinganisiwe sempahla engena futhi ephuma ku-conveyor yebhande lesisindo ngenxa yesivinini sangaphambili nangemuva. ama-belt conveyors ahlukile. umonakalo. Ezimpahleni eziyi-cylindrical noma izinto ezimfishane ezine-cylindrical ene-aspect ratio enkulu kanye nokubazaca okude, ngoba yonke le nqubo yezokuthutha ijwayele ukugingqika, nesisindo sempahla silula uma kuqhathaniswa, izinto ezithengiswayo azizinzile ngokwezimo zesikhathi, ezizokwenza dala umonakalo esikalini sempahla. Imiphumela ayinembile.

Ikakhulukazi imikhiqizo yokunakekelwa kwesikhumba (njenge-eyeliner, i-lipstick, njll.), emincane ngobubanzi, ende futhi izacile, futhi ingathuthwa kuphela ngendlela emide nefushane. Amabhande okukala amabhande asetshenziselwa ukukala, okujwayele ukugingqika phakathi nayo yonke inqubo yokuthutha, ukwethembeka okungeyikho, kanye nezingozi ezinzima zokulinganisa. enkulu kakhulu. Ukuze kuqedwe ukuntula kobuchwepheshe bamanje, emikhiqizweni yokunakekelwa kwesikhumba enobubanzi obuncane nobuncane obude, i-multihead weigher kulayini wokufakwa komkhiqizo wokunakekelwa kwesikhumba isebenzisa ibhodi lezulu le-V-groove kanye nesisindo sesivinini esikhulu esiguqukayo. ubuchwepheshe ukugwema inzuzo yomkhiqizo. Gcina ukwethembeka kwayo yonke inqubo yokuthutha impahla, gcwalisa i-inthanethi yesisindo esishintshayo esinesivinini esikhulu nesizinzile, futhi uqinisekise ukunemba kokuhlolwa kwesisindo senetha ku-inthanethi sempahla. Umkhiqizo wokunakekelwa kwesikhumba okuku-inthanethi we-multihead weigher owenziwe umkhiqizo usuqalile ukusetshenziswa.

2 Isakhiwo esiyisisekelo kanye nesimiso se-multihead weigher emugqeni womkhiqizo wokunakekelwa kwesikhumba 2.1 Isimiso 2.1.1 Isisindo somkhiqizo wokunakekelwa kwesikhumba siqukethe i-conveyor yebhande lokudla, ibhande elithwala isisindo, iseli lomthwalo, ikhava engangeni nomoya. Umsele omise okwe-V ukuvikela emvuleni, isithuthi sebhande lokuphakela, okokusebenza kokususa, isilawuli sesisindo, isistimu yokulawula okuzenzakalelayo yempahla kagesi nerack yekhadi lomsindo, njll. 2.1.2 Umgomo we-multihead weigher emugqeni womkhiqizo wokunakekelwa kwesikhumba I-multihead I-weigher kulayini womkhiqizo wokunakekelwa kwesikhumba ihlukaniswa ngomugqa wokukhiqiza webhokisi lokupakisha lezimonyo wekhasimende noma isofthiwe yesistimu yezokuthutha. Ngaphansi komsebenzi wocansi, imikhiqizo yokunakekelwa kwesikhumba (efana ne-eyeliner, i-lipstick, njll.) iqondiswa ngempumelelo ku-conveyor yebhande lesisindo; lapho isilawuli sesisindo sithatha indlela yokuvula yangaphandle, lapho inzwa ye-photoelectric engenisiwe ithola imikhiqizo yokunakekelwa kwesikhumba, ukuhlolwa kwesisindo senetha kusanda kuqala. , Lapho inzwa ye-photoelectric ethunyelwe kwamanye amazwe ithola umkhiqizo wokunakekelwa kwesikhumba, ukuhlolwa kwesisindo senetha kuqediwe, futhi inani lesisindo somkhiqizo litholwa; lapho isilawuli sesisindo sikhetha indlela yokuvula yangaphakathi, inani langaphakathi lesisindo sokuvulwa kwesisindo kanye nomkhawulo wokuqedela isisindo senetha zisethwa kusengaphambili. Lapho ibhande lokukala lidlulisa Lapho isisindo senetha sezimonyo esitholwe umshini sidlula inani langaphakathi lokuvula isisindo senetha, ukuhlolwa kwesisindo senetha kusanda kuqala. Uma isihambisi sebhande lesisindo sithola ukuthi isisindo senetha sezimonyo singaphansi komkhawulo wangaphakathi wokuqedwa kwesisindo senetha, ukuhlolwa kwesisindo senetha kuyaqedwa, futhi nenetha yokuhlola isisindo somkhiqizo iyatholwa. Isilawuli sesisindo siyahlulela ukuthi isisindo senetha sento ehloliwe siyahlangabezana yini nezinga ngokuya ngokuqhathanisa phakathi kwenani lesisindo senetha yokuhlola kanye nenani lesisindo esiqondiwe lilonke, futhi sisusa imikhiqizo engavumelani ngokuya ngempahla yokususa.

Lawula ijubane lemikhiqizo yokunakekelwa kwesikhumba engena ku-conveyor yebhande elikala isheke ngokwejubane lokulungisa umshini wokuthwala ibhande elinomthofu ukuze uqiniseke ukuthi kunento eyodwa kuphela okufanele ihlolwe ku-conveyor yebhande lesheke, ukuqinisekisa ukunemba kwesisindo. ye-multihead weigher, kanye nokuqinisekisa ukuphakelwa kwezinto. Linganisa ukuvumelana kwezithuthi zebhande, amabhande okuhambisa isisindo, kanye nama-feed belt conveyor. 2.2 Amanani wenkomba angukhiye 2.2.1 Ukucaciswa kocezu lokusebenza lomkhiqizo ohloliwe: 200mm×φ10-30mm; 2.2.2 Inani elikhulu lezinto zokusebenza okufanele zihlolwe; Isisindo Net: 300g; 2.2.3 Ngokwenani lama-workpieces okufanele ahlolwe: izingcezu ezingama-80/min; Ubude bebhande elihambisa ibhande kanye ne-conveyor yebhande lokususa kokubili kungu-300mm, ububanzi obuphelele bungu-100mm, kanti isilinganiso sobude nobubanzi bomugqa wokukhiqiza singama-750.±50mm; 2.2.5 Isivinini sokuthutha ibhande: 0.4m/s; 2.2.6 Izinga lokunemba: Ⅲ; 2.2.7 Ukunemba kokuhlola:±0.5G2.2.8 Uhla lokulinganisa lwenzwa yokukala: 5kg, umthwalo wokuphepha: 150%, ibanga elingangeni manzi: IP65; 2.2.9 Isisindo esikhulu: 500 amagremu; 2.2.10 Indlela yokuqinisekisa i-Metrological: ukuqinisekiswa kwe-dynamic metrological; 2.2. 11 Indlela yokususa: ukususwa kokufutha komoya; 2.2.12 Ukushintsha ukunikezwa kwamandla: 380V/50Hz; 2.2.13 Ukucindezelwa komoya: 0.4-0.7MPa; 2.3 Umsebenzi wohlelo 2.3.1 Uhlelo lunemisebenzi emibili yokusebenza yesilawuli sasendaweni/esiqhelile kanye nokulawula okuphakathi nendawo Isokhethi yokuxhumana yesistimu inomsebenzi wokuxhumanisa nolayini wokukhiqiza. 2.3.2 Inemisebenzi yokulungisa uziro okuzenzakalelayo, ukulandela umkhondo weqanda okuzenzakalelayo kanye nokulungisa okuzenzakalelayo.

2.3.3 Yiba nedatha emile, ukulungiswa okuguquguqukayo, kanye nezingozi ezicacile eziguqukayo. 2.3.4 Inemisebenzi yokuvula ngaphakathi kanye nokuvula ngaphandle kokukala amashekhi. 2.3.5 Inezilungiselelo zomkhiqizo ezahlukene kanye nemisebenzi yokukhetha, futhi ingaguqulwa ngokuthanda kwakho.

2.3.6 Kunezindawo ezinhlanu zokuhlukaniswa kwesisindo, futhi isibuko sibonisa ulwazi ngokushesha. 2.3.7 Inemisebenzi yokuhlaziya izibalo zekilasi, ukuhlaziya izibalo zansuku zonke, ukuhlaziya izibalo zanyanga zonke, nokuhlaziya izibalo zesikhathi eside, ukuhlaziya izibalo yenani eliphelele lemikhiqizo efanelekayo nengafaneleki (isisindo esingaphansi, esilayishwe ngokweqile), izinga lemikhiqizo eqeqeshiwe, kanye nokukhiqizwa kwehora, njll., kanye nesikhathi sangempela Thumela kuhlelo lokuphatha olukhaliphile lwekhasimende, olunohlaziyo oluningilizayo lwezibalo nolwazi oluboniswayo; 2.3.8 Nikeza amasiginali wedatha yempendulo, lawula isisindo esiphelele somklamo wokupakisha, futhi wonge izindleko ngendlela efanele. 2.3.9 Ngokuqukethwe kolwazi lwe-alamu lwemikhiqizo engafanelekile kanye namaphutha avamile, ulwazi lwesibonisi esilawulwa ukukhanya luyakhethwa.

3 Isibalo sepulani yedizayini 3.1 Isivinini sesithuthi sebhande lesisindo sicacile 3.1.1 Ubude besiqephu somkhiqizo esihloliwe L1: 200mm3.1.2 Ubude bebhande lokukala le-L2: 300mm 3.1.3 Isiqephu sokusebenza somkhiqizo esihloliwe sikalwa ngokufanelekile ibhande lokukala elihambisa ibhande Isikhala L3: L2-L1=100 mm 3.1.4 Ngokwenani lomkhiqizo ohloliwe kanye nendawo yokusebenza N: 80 izingcezu/umzuzu 3.1.5 Ngokukalwa kocwecwe lokusebenza lomkhiqizo ngamunye, isikhathi esidingekayo i-belt conveyor t: 60/N=0.75s3.1.6 Isivinini sokusebenza sokuhambisa ibhande v: (L1+L2)/t=0.67m/s Ijubane lokusebenza V ngu-0.4m/s. 3.1.8 Umkhiqizo ohloliwe kanye nocezu lokusebenza kusesigxotsheni sebhande lokukala. Inombolo yesampula yedivayisi ngu-n:T/f=28 (cabanga ngo-n≥20) 3.2 Ukukhethwa kwemodeli yenzwa yesisindo 3.2.1 Isisindo esiphelele sethebula lekhabhinethi yokuthutha ibhande G1: 3.5kg3.2.2 Isamba senani lezinzwa zesisindo n1: 13.2.3 Ukulayisha inzwa yokukala: G1/n1=3.5kg3.2.4 Adopt6KRC multiWRC Inzwa yesisindo sephuzu, ngokusho komhlahlandlela wokukhetha imodeli yezinzwa, khetha umthwalo olinganisiwe (ububanzi bokulinganisa) we-5kg. 3.3 Indlela yokususa imikhiqizo engafanelekile icacile 3.3.1 Umkhiqizo ohloliwe unenqwaba yezinto zokusebenza. Isisindo esiphelele: 300g.<Amagremu angamakhulu amahlanu), ngokwezinga eliphezulu, indlela yokususa iyamukelwa: ukukhishwa kwe-air blowing. 4 Isakhiwo esibalulekile kanye nezici zobuchwepheshe 4.1 Ibhande lensimbi elihambisa insimbi lakhiwe izigubhu eziyinhloko nezishayelwa, amabhande okudlulisela, ama-AC servo motors, amarack ekhadi lomsindo, njll. Izigubhu eziyinhloko nezishayelwayo zisebenzisa ukwakheka okuphelele kwesigubhu sokhalo ukuze kugwenywe indlela eqondile. ukuchezuka kwebhande lokudlulisa , Ngaphezu kwalokho, izigubhu eziyinhloko nezigqila kufanele zenze ukuhlolwa kwebhalansi okuguquguqukayo, izinga 6.3G (iphutha 0.3g), ukuvimbela ukulimala kokuqinisekiswa kokudlidliza kokulinganisa kabusha okubangelwa ukunyakaza okungenakulinganisela kwenkosi kanye izigubhu zesigqila.

Isihambisi sebhande lesisindo sithatha umshayeli we-AC servo motor, ongakwazi ukulungisa ngokushesha isivinini sokusebenza sesithuthi sebhande ngokuya ngemingcele esemqoka njengobude nenani le-workpiece okufanele ihlolwe, ukuze kuqinisekiswe ukuthi kukalwa umkhiqizo owodwa kuphela. phezu komkhumbi wokukala ibhande. ;Ngokohlelo lokuhambisa i-synchronous pulley phakathi kwe-AC servo motor kanye nesigubhu esisebenzayo, uhlelo lokudlulisela luzinzile futhi alunamsindo. Isivikelo semvula se-V-groove simiswe ebhandeni lokushayela le-belt belt conveyor, elingagwema ngokunengqondo ukugingqika kwemikhiqizo eyisilinda phakathi nayo yonke inqubo yokuthutha, futhi iqinisekise ukwethembeka nokunemba kokuqinisekiswa kokulinganisa isisindo. Isihambisi sebhande lesisindo sifakwe isembozo esinqanda umoya ukuze kugwenywe ukulimala kokuqinisekiswa kokulinganisa isisindo somoya wangaphandle. Ngaphezu kwalokho, iphinde ivimbele abasebenzi ukuthi bathinte isihambisi sebhande lesisindo, okufaka engozini ukuqinisekiswa kokulinganisa isisindo.

Idizayini iyonke yesitobhi se-tenon isetshenziswa phakathi kwesidlulisi sebhande lesisindo nohlaka lwekhadi lomsindo. Inkinobho ilungisiwe futhi ikhishwe ngokushesha, ekulungele ukususwa nokugcinwa kwe-conveyor yebhande. Izigubhu eziyinhloko nezishayelwayo zokuthutha ibhande lesisindo zifakwe amandla okushintsha amandla okuhlola ukuze kubhekwe ukuthi izimpahla zingene ngokuphelele yini emshinini wokuhambisa ibhande lokukala nokuthi izimpahla kufanele zishiye ibhande lokukala ukuze kuqinisekiswe ukuthi zonke izimpahla zisezingeni. Yenza ukuqinisekiswa kokulinganisa kwesisindo kusihambisi sebhande elisindayo ukuze uqinisekise ukunemba kwesisindo. 4.2 Isakhiwo somthumeli webhande lokuphakela, isihambisi sebhande lokuphakela kanye nesidlulisi sebhande lesisindo siyefana, kodwa ukuhlolwa kwebhalansi okuguquguqukayo kwezigubhu eziyinhloko nezishayelwa akwenziwa.

4.3 Iseli lomthwalo lithatha idizayini evamile evalwe ngokugcwele, ehlanganisa isembozo esiyisisekelo, iseli yomthwalo, isihlalo sokuxhuma, njll. Isembozo esiyisisekelo sinikezwa ibhawudi lehanga lokuvikela ukucindezela ngokweqile ngaphansi kweseli yomthwalo yesisekelo sokuxhuma, futhi iseli yomthwalo ifakiwe Ngemva kokuhlolwa kwe-bilge kwenziwa, lapho umthwalo uphakanyiselwa kumthwalo olinganiselwe, ukukhishwa kwenzwa yesisindo ngu-1mV. Ngokusho kokulungiswa kwe-overvoltage yokuvikela i-anchor bolt, uma umthwalo unwetshwa ukuze udlule umthwalo olinganiselwe futhi, okukhiphayo kwenzwa yokukala ama-millivolts. Inani le-volt ngeke lishintshe. Inzwa yokukala ithatha inzwa yesisindo sohlobo lwe-HBMPW6KRC3 enamaphuzu amaningi, futhi inkundla yesisindo enkulu ingu-300mm.×300mm. 4.4 Indlela yokukhipha ingashaywa umoya noma ipusher yesilinda ngokuya ngesisindo senetha lomkhiqizo kanye nenani, njll. Ngesisindo senetha somkhiqizo esingaphansi kwamagremu angu-500, ukususwa okushaywa umoya kungasetshenziswa. Ukususwa okushaywa umoya kunesakhiwo esilula nokusebenza kahle okuphezulu.

Impahla yokususa igxilile kusihambisi sebhande lokuphakela, futhi imikhiqizo engafanelekile (isisindo esingaphansi nokulayishwa ngokweqile) ihlukaniswa ngokwesisindo senetha. Imishini eminingi yokususa ingakhethwa ukwenza imikhiqizo engafanelekile ifake amabhokisi eqoqo ahambisanayo, njengoba kukhonjisiwe kuMfanekiso 2. show. Ibhokisi lokuqoqwa komkhiqizo elingafanelekile lamukela umklamo ovalwe ngokugcwele. Ibhokisi lokuqoqa lifakwe umnyango wokuphakela kanye nokhiye, olwenziwa izisebenzi zesikhathi esigcwele ukuze kuqinisekiswe indlela yokuphatha enengqondo yemikhiqizo engafanelekile. 4.5 Isilawuli esihlelekayo sisetshenziswa ohlelweni lokulawula oluzenzakalelayo lwempahla kagesi, oluthola isignali yedatha yokusebenza komugqa wokukhiqiza wekhasimende, futhi uhlelo lokulawula oluzenzakalelayo lwempahla kagesi luqala ukusebenza ngokuzenzakalelayo. Ukwengeza, uma i-alamu yephutha evamile ivela kusikali se-multihead kulayini womkhiqizo wokunakekelwa kwesikhumba, indlela yempendulo yephutha evamile nayo izosetshenziswa. Kumakhasimende uhlelo lokulawula oluzenzakalelayo lokukhiqiza.

Lapho inzwa ye-photoelectric ye-conveyor yebhande lokuphakelayo ithola umkhiqizo, i-multihead weigher kulayini womkhiqizo wokunakekelwa kwesikhumba iyasebenza, futhi ukukala kwe-inthanethi nokuqinisekiswa kokulinganisa komkhiqizo kuyenziwa, futhi imikhiqizo engafanelekile iyasuswa emugqeni wokukhiqiza ngokusho izinto zokususa. Imiphumela yokuhlaziywa kwezibalo zokuhlolwa kwesisindo senetha iboniswa ngokushesha njengamasiginali wedatha yempendulo, futhi isisindo esinetha somklamo wokupakisha singashintshwa. 5 Isiphetho Ngokusho kobuchwepheshe bokukala obuguquguqukayo bebhande lokudlulisa, ngokusho kokulawula kwe-PLC, imikhiqizo yokunakekelwa kwesikhumba yomugqa wokukhiqiza ingena ku-conveyor yebhande lokukala ngokusho kokuhambisa ibhande lokudla, futhi isilawuli sesisindo sikhetha indlela yokuvula yangaphandle noma indlela yokuvula yangaphakathi yokufeza izimpahla Isisindo esiku-inthanethi nokuqinisekiswa kokulinganisa, inani lesamba lesisindo elitholwe umuntu ngamunye liqhathaniswa nengqikithi yenani lesisindo esiqondiwe esisethwe kusengaphambili, ukwahlulela ukuthi isisindo sengqikithi yento ehloliwe siyahlangabezana yini nezinga, futhi umkhiqizo ongavumelani ususwa ngokuvumelana nemishini yokususa, futhi yonke inqubo iqedwa ngaphandle kokungenelela komuntu. Yenza ukuhlolwa kwesisindo sensalela, ngaphezu kwalokho, imiphumela yokuhlaziywa kwezibalo yokuhlolwa kwesisindo sensalela izoboniswa ngesikhathi sangempela njengamasiginali wedatha yempendulo, futhi isisindo sengqikithi yedizayini yokupakisha izosetshenziswa ukuze kulawulwe izindleko ngokunengqondo.

Lo mkhiqizo wezobuchwepheshe ufanelekile ukugadwa ku-inthanethi kwesisindo sengqikithi yemigqa yokukhiqiza impahla emkhakheni wemithi, ukudla, izitshalo zamakhemikhali, iziphuzo, imikhiqizo yokunakekelwa kwesikhumba, amapulasitiki, nerabha eshisiwe.

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