Isikimu soyilo kunye nokusetyenziswa kwesilinganisi seentloko ezininzi kwiimveliso zokhathalelo lwesikhumba kwi-intanethi

Umbhali: Smartweigh–Multihead Weighter

Isilinganisi se-multihead sikwabizwa ngokuba sisikali sokuhlola ubunzima, isikali sokuhlola, ubunzima be-multihead weigher, isikali sokuhlola, kunye nesikali sokuhlela. Iyakwazi ukuhlela imithwalo ecacileyo (izinto) zeenkampani zokupakisha kwangaphambili zeempawu ezahlukeneyo ngokomgangatho wabo kunye neempazamo zeengongoma zokunyamezela. Yahlulahlulwe ngamacandelo amabini okanye inani elikhulu leendidi. Kungumatshini onesantya esiphezulu, ochaneke kakhulu kwi-intanethi wokuhlola ubunzima obuzenzekelayo. I-multihead weigher ihlanganiswe kunye nemigca yokupakisha eyahlukeneyo kunye neenkqubo zabo zolwazi lwezothutho, kwaye inokubeka iliso ngokukhawuleza i-overloaded and underweight unqualified product unqualified line line production, kunye nokuba kukho ukungabikho kwamacandelo kwi-package. I-Multihead weigher isetyenziswa ngokubanzi ekuhloleni ubunzima obuzenzekelayo kwimigca yemveliso kwiinkalo zamachiza, ukutya, izityalo zemichiza, iziselo, iiplastiki, irabha evuthisiweyo, njl.

Ukuze ukhuseleke ngcono amalungelo asemthethweni abathengi, abaqhubi kunye nabaqhubi, ngokutsho "koMthetho woMlinganiselo weRiphabhlikhi yaBantu baseTshayina" kunye "neMilinganiselo yokuLawula kunye noLawulo loMlinganiselo weeMpawu eziPhathiweyo eziBanzi", uhlalutyo lobungakanani beemveliso ezipakishweyo. kunye nohlalutyo lobungakanani beenkcukacha ezithile zeemveliso ezipakishweyo zenziwa. Izithako kufuneka zibonise ngokuchanekileyo ubunzima bazo obuchaziweyo, kwaye umehluko phakathi kobunzima obuxeliweyo kunye nesithako esithile akufanele sidlule ukunqongophala okuvumelekileyo okufunekayo. Ukuhlolwa kokugqibela kobunzima bobunzima bempahla Kwinqanaba lokugqibela lokuveliswa kweempahla, ubunzima bempahla buphinde buhlolwe, kwaye iimveliso ezingafanelekanga ziyasuswa ukuze kuqinisekiswe ukuba ubunzima bempahla yokuqala budibana ne imimiselo, enenzuzo ekuqinisekiseni amalungelo afanayo abathengi kunye namashishini okuvelisa. Kulula ukulahlekelwa yilahleko ngenxa yokusilela, kwaye abavelisi abayi kulahlekelwa sisidima ngenxa yezikhalazo zabathengi okanye neengxelo. Okwangoku, i-multihead weigher yahlulwe ngokujongwa kwi-intanethi kunye nokuhlolwa ngaphandle kweintanethi. Ukubeka iliso kwi-Intanethi kubandakanya uhlobo oluqhubekayo kunye nohlobo oluphakathi, kunye nokuhlolwa ngaphandle kwe-intanethi ngokuqhelekileyo kuphazamiseka.

Ukuhlolwa okuqhubekayo kwi-intanethi ngokuqhelekileyo kwamkela indlela yokuhambisa ibhanti, ehlanganiswe kunye nemigca yemveliso ephakathi kunye nesantya esiphezulu. I-multihead weigher ye-intanethi ibandakanya i-conveyor yebhanti yokutyisa, i-belt belt conveyor kunye nebhanti yokususa isondlo. I-software yenkqubo ichaza ukondla ngokweeparamitha eziphambili ezifana nesantya somgca wemveliso, ubungakanani bempahla, ubude bempahla kunye nobude bomthuthi webhanti lokulinganisa. Isantya sokuhambisa ibhanti sahlula iimveliso kumgca wemveliso, siqinisekisa ukuba imveliso enye kuphela ilinganiswa kwi-conveyor yebhanti yokulinganisa, kwaye inciphisa ubunzima obulinganayo bempahla yokungena kunye nokuphuma kwibhanti yokulinganisa kuba isantya sangaphambili nangasemva. abahambisi bebhanti bahlukile. umonakalo. Kwiimpahla ze-cylindrical okanye iimpahla ezimfutshane ze-cylindrical ezinomlinganiselo omkhulu kunye nobude obude, ngenxa yokuba yonke inkqubo yokuthutha ixhomekeke ekubhukuqekeni, kwaye ubunzima beemveliso bulula kakhulu, izinto ezithengiswayo aziqinisekanga ngokweemeko zexesha. bangela umonakalo kubunzima beemveliso. Iziphumo azichanekanga.

Ngokukodwa iimveliso zokunakekelwa kwesikhumba (ezifana ne-eyeliner, i-lipstick, njl.), Zincinci ububanzi, zide kwaye zincinci, kwaye zinokuthuthwa kuphela ngeendlela ezide nezifutshane. I-Weighing belt conveyors isetyenziselwa ukulinganisa, okulungele ukubhukuqa ngexesha lonke lenkqubo yokuthutha, ukuthembeka okungahambi kakuhle, kunye nobungozi obukhulu be-symmetry. inkulu kakhulu. Ukuphelisa ukungonelanga kobuchwephesha bangoku, kwiimveliso zokhathalelo lwesikhumba ezinobubanzi obuncinci kunye nobude obude, isilinganiselo se-multihead kumgca wokuvelisa imveliso yolusu yamkela ibhodi yemozulu ye-V-groove kunye nesantya esiphezulu sobunzima. itekhnoloji yokuphepha ukuthengiswa kwemveliso. Gcina ukuthembeka kwayo yonke inkqubo yothutho lwempahla, ugcwalise i-intanethi ye-intanethi ye-speed high-speed kunye ne-stable yokulinganisa, kwaye uqinisekise ukuchaneka kokuhlolwa kwe-intanethi ye-net weight ye-commodities. Imveliso yokhathalelo lwesikhumba kwi-intanethi ye-multihead weigher ephuhliswe yimveliso iye yasetyenziswa.

I-2 Isiseko esisisiseko kunye nomgaqo-siseko we-multihead weigher kumgca wemveliso yokunakekelwa kwesikhumba 2.1 Umgaqo-siseko 2.1.1 Umgca wemveliso yokunakekelwa kwesikhumba i-multihead weigher iqukethe i-conveyor yebhanti yokutyisa, i-conveyor ibhanti, iseli yomthwalo, i-coverproof cover, kunye ne- I-V-shaped groove ukukhusela kwiBhodi yemvula, i-conveyor yebhanti yokutya, izixhobo zokususa, isilawuli sokulinganisa, inkqubo yokulawula ngokuzenzekelayo izixhobo zombane kunye ne-rack card rack, njl. i-weigher kumgca wemveliso yokunakekelwa kwesikhumba ihlelwa kumgca wemveliso yebhokisi yokupakisha yezithambiso zomthengi okanye isoftware yenkqubo yothutho. Ngaphantsi komsebenzi wesondo, iimveliso zokunakekelwa kwesikhumba (ezifana ne-eyeliner, i-lipstick, njl.) zikhokelwa ngempumelelo kwi-conveyor yebhande lokulinganisa; xa isilawuli sokulinganisa sithatha indlela yokuvula yangaphandle, xa i-sensor ye-photoelectric evela kumazwe angaphandle ibona iimveliso zokunakekelwa kwesikhumba, ukuhlolwa kobunzima bomnatha kuqaliswe nje. , Xa i-sensor ye-photoelectric ethunyelwa ngaphandle ibona imveliso yokunakekelwa kwesikhumba, ukuhlolwa kwesisindo somnatha kugqityiwe, kwaye ixabiso lobunzima bemveliso lifunyenwe; xa umlawuli wokulinganisa ekhetha indlela yokuvula yangaphakathi, ixabiso lokuvula ubunzima bomnatha wangaphakathi kunye nomgangatho wokugqiba ubunzima bomnatha ubekwe kwangaphambili. Xa ibhanti lokulinganisa lihambisa Xa ubunzima bomnatha bezithambiso bufunyenwe ngumatshini budlula ixabiso lokuvula ubunzima bomnatha lwangaphakathi, ukuhlolwa kobunzima bomnatha kuqaliswe nje. Xa i-beil ​​belt conveyor ibona ukuba ubunzima be-net of cosmetics buphantsi kunomda wangaphakathi wokuzalisa ubunzima, ukuhlolwa kobunzima bomnatha kugqityiwe, kwaye ukuhlolwa kwexabiso lobunzima bemveliso kufunyenwe. Umlawuli wokulinganisa ugweba ukuba ubunzima be-net yento ehloliweyo budibana nomgangatho ngokuthelekisa phakathi kwexabiso lokuhlola ubunzima kunye nexabiso elijoliswe kuyo yonke into ejoliswe kuyo, kwaye isusa iimveliso ezingahambelaniyo ngokwezixhobo zokususa.

Lawula isantya seemveliso zokhathalelo lwesikhumba ezingena kwi-check-weighing belt conveyor ngokwesantya sokulungelelanisa i-lead-in belt conveyor ukuqinisekisa ukuba kukho into enye kuphela ekufuneka ihlolwe kwi-conveyor yebhanti yokulinganisa, ukuqinisekisa ukuchaneka kokulinganisa. ye-multihead weigher, kunye nokuqinisekisa ukutyiswa kwezinto. Ireyithi yokungaguquguquki kwabahambisi bebhanti, ubunzima bokuhambisa amabhanti, kunye nabahambisi bebhanti lokutya. 2.2 Amaxabiso esalathiso angundoqo 2.2.1 Inkcazo yomsebenzi wemveliso ehloliweyo: 200mm×φ10-30mm; 2.2.2 Isixa esikhulu sezixhobo zokusebenza eziza kuhlolwa; Ubunzima obuninzi: 300g; 2.2.3 Ngokobungakanani bezinto zokusebenza eziza kuhlolwa: amaqhekeza angama-80/min; Ubude bebhanti yokuhambisa ibhanti kunye nebhanti yokususa zombini i-300mm, ububanzi bubonke buyi-100mm, kunye nomlinganiselo wokuphakama komgca wemveliso yi-750.±50mm; 2.2.5 Isantya sokuhambisa ibhanti: 0.4m/s; 2.2.6 Inqanaba lokuchaneka: Ⅲ; 2.2.7 Ukuchaneka kohlolo:±0.5G2.2.8 Uluhlu lokulinganisa inzwa yokulinganisa: 5kg, umthwalo wokhuseleko: 150%, ibakala elingangeni manzi: IP65; 2.2.9 Ubunzima obukhulu: 500 grams; 2.2.10 Indlela yokuqinisekisa i-Metroloji: uqinisekiso oluguquguqukayo lwemitha; 2.2. 11 Indlela yokususa: ukukhupha umoya; 2.2.12 Ukutshintsha ukunikezelwa kwamandla: 380V / 50Hz; 2.2.13 Uxinzelelo lomoya: 0.4-0.7MPa; 2.3 Umsebenzi wenkqubo 2.3.1 Inkqubo inemisebenzi emibini yokusebenza yolawulo lwasekhaya / olukude kunye nolawulo oluphakathi Isokethi yonxibelelwano yenkqubo inomsebenzi wokudibanisa kunye nomgca wokuvelisa. 2.3.2 Inemisebenzi yohlengahlengiso lwe-zero oluzenzekelayo, ukulandelwa kwe-zero ngokuzenzekelayo kunye nokulungiswa okuzenzekelayo.

2.3.3 Yiba nedatha engatshintshiyo, ulungiso oluguqukayo, kunye neengozi ezicacileyo eziguqukayo. 2.3.4 Inemisebenzi yokuvulwa kwangaphakathi kunye nokuvulwa kwangaphandle kwe-checkweighing. 2.3.5 Inezicwangciso ezahlukeneyo zemveliso kunye nemisebenzi yokukhetha, kwaye inokuguqulwa ngokuthanda kwayo.

2.3.6 Kukho iindawo ezintlanu zokuhlela ubunzima, kwaye isikrini esiboniswayo sibonisa ulwazi ngoko nangoko. 2.3.7 Inemisebenzi yohlalutyo lwamanani eklasi, uhlalutyo lwamanani emihla ngemihla, uhlalutyo lwamanani lwenyanga, kunye nohlalutyo lweenkcukacha-manani lwexesha elide, uhlalutyo lwenani elipheleleyo leemveliso ezifanelekileyo nezingafanelekanga (ubunzima obungaphantsi, obugqithisiweyo), izinga leemveliso ezifanelekileyo, kunye nemveliso yeyure, njl., kunye nexesha lokwenyani Ngenisa kwinkqubo yolawulo olukrelekrele umxhasi, ngeentlobo ngeentlobo zohlalutyo lwamanani omzobo kunye nolwazi lokubonisa; 2.3.8 Ukubonelela ngemiqondiso yedatha yengxelo, lawula ubunzima bobunzima boyilo lokupakisha, kwaye wonge iindleko ngokufanelekileyo. 2.3.9 Ngomxholo wolwazi lwe-alamu yeemveliso ezingafanelekanga kunye neempazamo eziqhelekileyo, ulwazi olulawulwa ngokukhanya lukhethiwe.

3 Ubalo lwesicwangciso soyilo 3.1 Isantya somhambisi webhanti sicacile 3.1.1 Ubude bomsebenzi wemveliso ehloliweyo L1: 200mm3.1.2 Ubude bebhanti yokuweyisha i-L2: 300mm 3.1.3 Imveliso yomsebenzi wemveliso ehloliweyo inobunzima bokusebenza ngokufanelekileyo. Isidluliseli sebhanti lokuweyisha Isithuba L3: L2-L1=100 mm 3.1.4 Ngokobuninzi bemveliso ehloliweyo kunye nesixhobo sokusebenzela N: 80 amaqhekeza/umzuzu 3.1.5 Ngokobunzima bomsebenzi wemveliso nganye, ixesha elifunekayo ibhanti lokuhambisa t: 60/N=0.75s3.1.6 Ubunzima bokuhambisa ibhanti isantya sokusebenza v: (L1+L2)/t=0.67m/s Isantya sokusebenza V yi-0.4m/s. 3.1.8 Imveliso ehloliweyo kunye nesixhobo sokusebenza zikwindawo yokuhambisa ibhanti. Inombolo yesampulu yesixhobo ngu-n:T/f=28 (cinga ngo-n≥20) 3.2 Ukukhetha imodeli yokulinganisa inzwa 3.2.1 Ubunzima obunenethi bebhanti yokuhambisa itafile yekhabhinethi G1: 3.5kg3.2.2 Inani lilonke leenzwa zokulinganisa n1: 13.2.3 Ukulayisha inzwa yokulinganisa: G1/n1=3.5kg3.2.4 Adopt6KRC multiWRC3B I-sensor yokulinganisa i-sensor, ngokwesikhokelo sokukhetha imodeli ye-sensor, khetha umthwalo olinganisiweyo (uluhlu lokulinganisa) lwe-5kg. 3.3 Indlela yokususwa kweemveliso ezingafanelekanga icacile 3.3.1 Imveliso ehloliweyo inomthamo omkhulu wezinto zokusebenza. Ubunzima obuninzi: 300g.<Amakhulu amahlanu amagremu), ngokwezinga eliphezulu, indlela yokususa yamkelwe: ukukhutshwa komoya. 4 Ulwakhiwo oluphambili kunye neempawu zobugcisa 4.1 Ibhanti yokulinganisa i-conveyor yenziwe ngamadubhu aphambili kunye aqhutywayo, amabhanti okuhambisa, ii-AC servo motors, iirakhi zekhadi lesandi, njl. ukutenxa ibhanti lokuhambisa , Ukongeza, iingoma zenkosi kunye nekhoboka kufuneka zenze uvavanyo oluguquguqukayo lwebhalansi, inqanaba le-6.3G (impazamo 0.3g), ukuthintela ukulimala kwe-vibration symmetry ukuqinisekiswa kwakhona kokulinganisa okubangelwa yintshukumo engalinganiyo yenkosi kunye amagubu amakhoboka.

Umhambisi webhanti lokulinganisa wamkela umqhubi we-AC servo motor, onokulungisa ngokukhawuleza isantya sokusebenza sokuhambisa ibhanti ngokweeparamitha eziphambili ezinjengobude kunye nobungakanani bomsebenzi oza kuhlolwa, ukuze kuqinisekiswe ukuba imveliso enye kuphela iyalinganiswa. kumphezulu womthwalo webhanti lokulinganisa. ;Ngokwenkqubo yokuhambisa i-synchronous pulley phakathi kwe-AC servo motor kunye ne-drum esebenzayo, inkqubo yokuhambisa izinzile kwaye ayinangxolo. Isikhuseli semvula se-V-groove sisekwe kwibhanti yokuqhuba i-belt belt conveyor, enokuthintela ngokufanelekileyo ukuchithwa kweemveliso ze-cylindrical ngexesha lenkqubo yokuthutha, kwaye iqinisekise ukuthembeka kunye nokuchaneka kokuqinisekiswa komlinganiselo wokulinganisa. Ibhanti lokuweyisha lixhotyiswe ngesigqubuthelo esichasene nomoya ukunqanda ubungozi bokuqinisekisa umlinganiselo wobunzima bomlinganiso womoya wangaphandle. Ukongeza, ikwathintela abasebenzi ukuba bangachukumisi i-weighing belt conveyor, ebeka emngciphekweni ukuqinisekiswa komlinganiselo wokulinganisa.

Uyilo lulonke lwe-tenon stop lusetyenziswa phakathi kokuhambisa ibhanti lokuweyisha kunye nesakhelo sekhadi lesandi. Iqhosha lilungiswe kwaye likhutshwe ngokukhawuleza, elilungele ukukhutshwa kunye nokugcinwa kwebhanti yokuhambisa ibhande. Imigqomo ephambili kunye neqhutywayo yomthwalo webhanti yokulinganisa ixhotyiswe ngokutshintshela amandla okuhlola ukujonga ukuba iimpahla zingene ngokupheleleyo kwibhanti yokulinganisa kunye nokuba iimpahla kufuneka zishiye umthumeli webhanti ukuqinisekisa ukuba zonke iimpahla zisesikalini. Qhuba ungqinisiso lomlinganiselo wokulinganisa kwibhanti elinzima lokuhambisa ukuqinisekisa ukuchaneka komlinganiselo. 4.2 Ubume bomthumeli webhanti lokutya, i-conveyor yebhanti yokutya kunye ne-belt belt conveyor iyafana, kodwa uvavanyo lwebhalansi oluguquguqukayo lwezigubhu eziphambili kunye neziqhutywayo alwenziwa.

4.3 Iseli yomthwalo ithatha idizayini epheleleyo evalwe ngokupheleleyo, equka isigqubuthelo esisisiseko, iseli yomthwalo, isihlalo sokudibanisa, njl. njl. Isiseko sesiseko sinikezelwa nge-overpressure yokukhusela i-anchor bolt ngqo phantsi kweseli yomthwalo wesiseko sokudibanisa, kwaye iseli yomthwalo ifakwe Emva kokuba uvavanyo lwe-bilge luqhutywe, xa umthwalo uphakanyiselwa kumthwalo olinganisiweyo, ukukhutshwa kwenzwa yokulinganisa i-1mV. Ngokutsho kohlengahlengiso lwe-anchor bolt yokukhusela i-anchor bolt, ukuba umthwalo ukwandiswa ukudlula umthwalo olinganisiweyo kwakhona, ukukhutshwa kwenzwa yokulinganisa i-millivolts. Ixabiso le-volt aliyi kutshintsha. Inzwa yokulinganisa ithatha i-HBMPW6KRC3 uhlobo lwenzwa yokulinganisa amanqaku amaninzi, kunye neqonga elikhulu lokulinganisa yi-300mm.×300mm. 4.4 Indlela yokususa inokuthi ifakwe emoyeni okanye i-cylinder pusher ngokobunzima bomnatha wemveliso kunye nobuninzi, njl njl. Ngobunzima bobunzima bemveliso engaphantsi kwe-500 grams, ukususwa kwe-air-blown kungasetyenziswa. Ukukhutshwa komoya-moya kunesakhiwo esilula kunye nokusebenza okuphezulu.

Izixhobo zokususa zigxininiswe kwi-conveyor yebhanti yokutya, kunye neemveliso ezingafanelekanga (ezingaphantsi kwesisindo kunye nomthwalo ogqithisiweyo) zihlelwa ngokwesisindo somnatha. Izixhobo ezininzi zokususa zingakhethwa ukwenza iimveliso ezingafanelekanga zifake iibhokisi zokuqokelela ezihambelanayo, njengoko kuboniswe kuMfanekiso 2. bonisa. Ibhokisi yokuqokelelwa kwemveliso engafanelekanga ithatha uyilo oluvale ngokupheleleyo. Ibhokisi yokuqokelela ixhotyiswe ngomnyango wokutyisa kunye nesitshixo, eyenziwa ngabasebenzi bexesha elizeleyo ukuqinisekisa indlela yokulawula efanelekileyo yeemveliso ezingafanelekanga. I-4.5 isilawuli esicwangcisiweyo sisetyenziswe kwinkqubo yokulawula ngokuzenzekelayo izixhobo zombane, ezifumana uphawu lwedatha yokusebenza komgca wokuvelisa umthengi, kunye nenkqubo yokulawula ngokuzenzekelayo izixhobo zombane ziqala ukusebenza ngokuzenzekelayo. Ukongeza, ukuba i-alam yempazamo eqhelekileyo iyenzeka kwisikali se-multihead kumgca wemveliso yokhathalelo lwesikhumba, indlela yengxelo yempazamo eqhelekileyo nayo iya kusetyenziswa. Kubathengi inkqubo yolawulo oluzenzekelayo yokuvelisa umgca.

Xa i-sensor ye-photoelectric ye-conveyor yebhanti yokutya ibona imveliso, i-multihead weigher kumgca wemveliso yokunakekelwa kwesikhumba iyasebenza, kwaye umlinganiselo we-intanethi kunye nokuqinisekiswa komlinganiselo wemveliso kuyenziwa, kwaye iimveliso ezingafanelekanga ziyasuswa kumgca wemveliso ngokuhambelana ne izixhobo zokususa. Iziphumo zohlalutyo lwamanani ovavanyo lobunzima bomnatha ziboniswa ngokukhawuleza njengezibonakaliso zedatha yengxelo, kwaye ubunzima bokuyila ukupakisha bunokuguqulwa. 5 Isiphelo Ngokobuchwephesha bokulinganisa obuguquguqukayo bebhanti lokuhambisa, ngokolawulo lwe-PLC, iimveliso zokunakekelwa kwesikhumba zomgca wokuvelisa zingena kwi-conveyor yebhanti yokulinganisa ngokwe-conveyor yebhanti, kwaye umlawuli wokulinganisa ukhetha indlela yokuvula yangaphandle okanye indlela yokuvula yangaphakathi yokuphumeza iimpahla Ukulinganisa umlinganiselo kunye nokuqinisekisa umlinganiselo, ixabiso lobunzima bomnatha elifunyenwe ngumntu ngamnye lithelekiswa nexabiso lexabiso elijoliswe kukonke elibekwe kwangaphambili, ukugweba ukuba ubunzima bento evavanyiweyo budibana nomgangatho, kwaye imveliso engahambelaniyo isuswa ngokwezixhobo zokususa, kwaye yonke inkqubo igqityiwe ngaphandle kokungenelela kwabantu. Yenza ukuhlolwa kobunzima obunetha, ukongeza, iziphumo zohlalutyo lwezibalo zokuhlolwa kobunzima bomnatha ziya kuboniswa ngexesha langempela njengeempawu zedatha yengxelo, kwaye ubunzima bokuyila ukupakisha buya kusetyenziswa ukulawula ngokufanelekileyo iindleko.

Le mveliso yobugcisa ifanelekile ukubeka iliso kwi-intanethi yobunzima be-net yemigca yokuvelisa imveliso kwiinkalo zamachiza, ukutya, izityalo zemichiza, iziselo, iimveliso zokunakekelwa kwesikhumba, iiplastiki, kunye nerabha edibeneyo.

Umbhali: Smartweigh–Multihead Weighter Manufacturers

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Umbhali: Smartweigh–Umatshini wokuPakisha weVFFS