Chiwembu chopangira ndi kugwiritsa ntchito ma multihead weigher pazinthu zosamalira khungu pa intaneti

Wolemba: Smartweigh-Multihead Weighter

Multihead weigher imatchedwanso net weight inspection scale, screening scale, net weight multihead weigher, inspection scale, ndi kusanja sikelo. Itha kugawa katundu wamba (zinthu) zamakampani oyikapo kale amikhalidwe yosiyana malinga ndi zolakwa zawo komanso zololera. Amagawidwa m'magulu awiri kapena magulu ambiri. Ndi makina othamanga kwambiri, olondola kwambiri pa intaneti owunikira kulemera kwake. Multihead weigher imaphatikizidwa ndi mizere yonyamula katundu ndi machitidwe awo azidziwitso zamayendedwe, ndipo imatha kuyang'anira nthawi yomweyo zinthu zolemetsa komanso zocheperako zomwe sizili bwino pamzere wopangira, komanso ngati pali kusowa kwa zigawo muzonyamula. Multihead weigher chimagwiritsidwa ntchito zodziwikiratu ukonde kulemera anayendera mizere kupanga m'minda ya mankhwala, chakudya, zomera mankhwala, zakumwa, mapulasitiki, mphira vulcanized, etc. Komanso ndi gawo lofunika kwambiri pokonza chakudya, mankhwala ndi madera ena.

Pofuna kuteteza bwino ufulu wovomerezeka wa makasitomala, ogwira ntchito ndi ogwira ntchito, malinga ndi "Measurement Law of the People's Republic of China" ndi "Measures for Supervision and Administration of the Measurement of Quantitative Packaged Commodities", kusanthula kwachulukidwe kwa zinthu zomwe zaikidwa. ndi kusanthula kachulukidwe mwatsatanetsatane wa katundu mmatumba ikuchitika. Zosakaniza ziyenera kuwonetsa bwino kulemera kwake kwaukonde, ndipo kusiyana pakati pa kulemera kwake kwaukonde ndi chinthu chenichenicho sikuyenera kupitirira kusowa kovomerezeka. Kuyang'ana komaliza kwa kulemera kwa ukonde wa katundu M'gawo lomaliza la kupanga katunduyo, kulemera kwake kwa katundu kumayesedwanso, ndipo zinthu zosayenerera zimachotsedwa kuti zitsimikizire kuti kulemera kwa katundu wapachiyambi kumakumana ndi malamulo, omwe ndi opindulitsa kuonetsetsa ufulu wamakasitomala ndi mabizinesi opanga zinthu. Ndikosavuta kutayika chifukwa chakuperewera, ndipo opanga sangawononge mbiri yake chifukwa cha madandaulo a ogula kapena malipoti. Pakadali pano, multihead weigher imagawidwa pakuwunika kwapaintaneti ndikuwunika kwapaintaneti. Kuyang'anira pa intaneti kumaphatikizapo mtundu wanthawi zonse komanso mtundu wapakatikati, ndipo kuyang'anira kunja kwa intaneti nthawi zambiri kumakhala kwapakatikati.

Kuyendera mosalekeza pa intaneti nthawi zambiri kumatengera njira yotumizira lamba, yomwe imalumikizidwa ndi mizere yapakatikati komanso yothamanga kwambiri. Choyezera chapaintaneti chokhala ndi mitu yambiri chimaphatikizapo cholumikizira lamba wodyetsa, lamba woyezera kulemera kwake ndi lamba wochotsa chakudya. Pulogalamu yamakina imatchula kudyetsa molingana ndi magawo akulu monga kuchuluka kwa mzere wopanga, kuchuluka kwa katundu, kutalika kwa katundu ndi kutalika kwa lamba woyezera. Liwiro la conveyor lamba limalekanitsa zinthu zomwe zili mumzere wopanga, zimatsimikizira kuti chinthu chimodzi chokha chimayesedwa pa chonyamulira lamba, ndikuchepetsa kulemera kwazinthu zomwe zimalowa ndikutuluka potengera lamba woyezera chifukwa liwiro lakutsogolo ndi kumbuyo. ma conveyors lamba ndi osiyana. kuvulaza. Pazinthu zamtundu wa cylindrical kapena zinthu zazifupi zama cylindrical zokhala ndi chiwopsezo chachikulu komanso kuonda kwautali, chifukwa njira yonse yoyendera imatha kugubuduzika, komanso kulemera kwazinthuzo kumakhala kopepuka, zinthuzo sizikhazikika molingana ndi nthawi. kuwononga kulemera kwa zinthu. Zotsatira zake sizolondola.

Makamaka zinthu zosamalira khungu (monga eyeliner, lipstick, etc.), zomwe ndi zazing'ono m'mimba mwake, zazitali komanso zoonda, ndipo zimatha kunyamulidwa motsatira njira zazitali komanso zazifupi. Zonyamula lamba zoyezera zimagwiritsidwa ntchito poyeza, zomwe zimakhala zosavuta kugubuduza panthawi yonse yamayendedwe, kusadalirika, komanso zoopsa zofananira. chachikulu kwambiri. Pofuna kuthana ndi kusakwanira kwaukadaulo wamakono, zopangira zosamalira khungu zokhala ndi m'mimba mwake pang'ono komanso kuonda kwautali, choyezera chambiri pamizere yopangira zinthu zosamalira khungu chimatengera bolodi lanyengo la V-groove komanso masekeli othamanga kwambiri. ukadaulo kuti mupewe kubweza kwa zinthu. Pitirizani kudalirika kwa njira yonse yoyendera katundu, tsimikizirani zoyezetsa zapaintaneti zothamanga kwambiri komanso zokhazikika, ndikuwonetsetsa kulondola kwa kuwunika kulemera kwazinthu zapaintaneti. Choyezera khungu chapaintaneti chopangidwa ndi mankhwalawa chagwiritsidwa ntchito.

2 Kapangidwe kake ndi mfundo ya multihead weigher pa mzere wa mankhwala osamalira khungu 2.1 Mfundo 2.1.1 Makina opangira khungu la multihead weigher amakhala ndi lamba woyezera, woyezera lamba woyezera, cell cell, chophimba chopanda mphepo, ndi Mphepete mwa V-woboola pakati kuti muteteze ku mvula Board, kudyetsa lamba conveyor, kuchotsa zipangizo, chowongolera kulemera, makina odzilamulira okha zipangizo zamagetsi ndi phokoso khadi choyikapo, etc. 2.1.2 Mfundo multihead weigher pa khungu chisamaliro mankhwala mzere The multihead weigher pamzere wazinthu zosamalira khungu amagawidwa mumzere wopangira zodzikongoletsera za kasitomala kapena pulogalamu yamayendedwe. Pansi pa ntchito yogonana, mankhwala osamalira khungu (monga eyeliner, lipstick, etc.) amatsogoleredwa bwino muzitsulo zolemera lamba; pamene woyezera kulemera atenga njira yotsegulira kunja, pamene chojambula cha photoelectric chotumizidwa kunja chimazindikira zinthu zosamalira khungu, kuyesa kulemera kwa ukonde kumangoyamba kumene. , Pamene sensa ya photoelectric yotumizidwa kunja ikuwona mankhwala osamalira khungu, kuyesa kulemera kwa ukonde kumatsirizidwa, ndipo mtengo wamtengo wapatali wa mankhwalawo umapezeka; pamene woyezera kulemera amasankha njira yotsegulira mkati, mtengo wamkati wotsegulira kulemera kwa ukonde ndi gawo lamkati lomaliza kulemera kwake zimakonzedweratu. Pamene lamba woyezera umadutsa Pamene kulemera kwa zodzoladzola zomwe zazindikirika ndi makina zimaposa mtengo wotsegulira mkati, kuyesa kulemera kwa ukonde kumangoyamba kumene. Wonyamula lamba woyezera akazindikira kuti kulemera kwa zodzoladzola ndikotsika kuposa momwe amafikira kulemera kwa ukonde wamkati, kuyezetsa kulemera kwa ukonde kumatsirizika, ndikuwunika kulemera kwa chinthucho kumapezedwa. Woyang'anira zoyezera amaweruza ngati kulemera kwa ukonde wa chinthu choyang'aniridwa kumayenderana ndi kufananiza pakati pa mtengo woyendera kulemera kwaukonde ndi chiwerengero chonse chandalama, ndikuchotsa zinthu zomwe sizikugwirizana ndi zipangizo zochotsera.

Yesetsani kuthamanga kwazinthu zosamalira khungu zomwe zimalowa m'malamba woyezera cheke malinga ndi liwiro lakusintha lamba wotsogolera kuti muwonetsetse kuti pali chinthu chimodzi chokha chomwe chiyenera kuyang'aniridwa pa lamba woyezera cheke, kuti muwonetsetse kuti kulemera kwake kuli kolondola. wa multihead weigher, ndikuwonetsetsa kudyetsedwa kwa zinthu. Lingani kusasinthasintha kwa ma conveyor a malamba, zoyezera malamba, ndi zotumizira malamba. 2.2 Mlozera wofunikira 2.2.1 Mafotokozedwe a workpiece a chinthu choyang'aniridwa: 200mm×10-30 mm; 2.2.2 Kuchuluka kwa zida zogwirira ntchito kuti ziwonedwe; Net kulemera: 300g; 2.2.3 Malinga ndi kuchuluka kwa workpieces kuti anayendera: 80 zidutswa/mphindi; Kutalika kwa conveyor lamba ndi conveyor kuchotsa lamba zonse 300mm, m'lifupi okwana 100mm, ndi kutalika-m'lifupi chiŵerengero cha mzere kupanga ndi 750.±50 mm; 2.2.5 Lamba wotumizira liwiro: 0.4m / s; 2.2.6 Mlingo wolondola: Ⅲ; 2.2.7 Kuyendera molondola:±0.5G2.2.8 Kuyeza kwa sensa yolemera: 5kg, katundu wa chitetezo: 150%, kalasi yopanda madzi: IP65; 2.2.9 Kulemera kwakukulu: 500 magalamu; 2.2.10 Njira yotsimikizira za metrological: kutsimikizira kwamphamvu kwa mayendedwe; 2.2. 11 Kuchotsa njira: kuchotsa mpweya kuwomba; 2.2.12 Kusintha magetsi: 380V / 50Hz; 2.2.13 Kupanikizika kwa mpweya: 0.4-0.7MPa; 2.3 Ntchito ya dongosolo 2.3.1 Dongosololi lili ndi ntchito ziwiri zoyendetsera ntchito zapakati / zakutali ndi kulamulira kwapakati Chingwe cholumikizira cha dongosololi chimakhala ndi ntchito yolumikizana ndi mzere wopanga. 2.3.2 Lili ndi ntchito za kusintha kwa ziro zodziwikiratu, kutsata ziro zodziwikiratu ndi kuwongolera basi.

2.3.3 Khalani ndi deta yosasunthika, kuwongolera kosinthika, ndi zoopsa zowonekera bwino. 2.3.4 Lili ndi ntchito za kutsegula mkati ndi kutsegula kunja kwa checkweighing. 2.3.5 Iwo ali osiyana mankhwala zoikamo ndi kusankha ntchito, ndipo akhoza kutembenuzidwa pa chifuniro.

2.3.6 Pali magawo asanu opangira kulemera kwaukonde, ndipo chophimba chowonetsera chikuwonetsa zambiri nthawi yomweyo. 2.3.7 Lili ndi ntchito za kusanthula ziwerengero zamagulu, kusanthula ziwerengero za tsiku ndi tsiku, kusanthula kwa mwezi uliwonse, ndi kusanthula kwa nthawi yayitali, kusanthula chiwerengero cha chiwerengero cha mankhwala oyenerera ndi osayenera (ochepa thupi, olemetsa), mlingo wa mankhwala oyenerera, ndi kupanga ola, etc., ndi zenizeni nthawi Kugonjera kasitomala wanzeru dongosolo kasamalidwe, ndi zosiyanasiyana kusanthula ziwerengero ziwerengero ndi kusonyeza zambiri; 2.3.8 Perekani zizindikiro za data ya ndemanga, sungani kulemera kwa makonzedwe a phukusi, ndikusunga ndalama moyenera. 2.3.9 Ndi zomwe zili mu chidziwitso cha alamu cha mankhwala osayenerera ndi zolakwika wamba, chidziwitso chowonetsera kuwala chimasankhidwa.

3 Kuwerengera mapulani a pulani 3.1 Liwiro la wonyamula lamba woyezera likuwonekera bwino 3.1.1 Utali wa chogwirira ntchito choyang'aniridwa L1: 200mm3.1.2 Utali wa lamba woyezera L2: 300mm 3.1.3 Chidutswa choyesedwa choyezedwa chimayesedwa moyenerera woyezera lamba conveyor Malo L3: L2-L1=100 mm 3.1.4 Malinga ndi kuchuluka kwa mankhwala anayendera ndi workpiece N: 80 zidutswa/mphindi 3.1.5 Malinga ndi kulemera kwa workpiece munthu, nthawi yofunikira lamba conveyor T: 60/N=0.75s3.1.6 Kulemera lamba conveyor ntchito liwiro v: (L1+L2)/t=0.67m/s Liwiro ntchito V ndi 0.4m/s. 3.1.8 Choyang'aniridwa ndi chogwirira ntchito chili pachotengera lamba woyezera. Nambala yachitsanzo cha chipangizochi ndi n:T/f=28 (onani n≥20) 3.2 Kusankhidwa kwachitsanzo cha sensa yolemera 3.2.1 Kulemera kwa Net kwa tebulo la nduna yonyamula lamba G1: 3.5kg3.2.2 Chiwerengero chonse cha masensa olemera n1: 13.2.3 Kutsegula kwa sensa yolemera: G1 / n1 = 3.5kg3.2.4 Adopt 6KRC multiWRC3B -Sensor yolemera, malinga ndi kalozera wosankha mtundu wa sensor, sankhani katundu woyezera (kuyezera) kwa 5kg. 3.3 Njira yochotsera zinthu zosayenerera ikuwonekera bwino 3.3.1 Chogulitsidwacho chili ndi zida zambiri zogwirira ntchito. Net Kulemera kwake: 300g.<Ma gramu mazana asanu), malinga ndi kuchuluka kwake, njira yochotsera imatengedwa: kutulutsa mpweya. 4 Kapangidwe kake ndi mawonekedwe aukadaulo 4.1 Wonyamula lamba woyezera amapangidwa ndi ng'oma zazikulu ndi zoyendetsedwa, malamba otumizira, ma AC servo motors, ma rack a makadi omveka, ndi zina zotere. Ng'oma zazikulu ndi zoyendetsedwa zimagwiritsa ntchito kapangidwe kake ka ng'oma m'chiuno kuti mupewe kuwongolera. Kupatuka kwa lamba wopatsirana , Komanso, ng'oma za mbuye ndi akapolo ziyenera kuyesa kuyesa kosinthika, mlingo wa 6.3G (zolakwika 0.3g), kuti muteteze kuvulaza kwa kugwedezeka kwa symmetry kutsimikiziranso kuyeza kuyesedwa komwe kumachitika chifukwa cha kayendetsedwe kosagwirizana kwa mbuye ndi ng'oma za akapolo.

Wonyamula lamba woyezera amatengera dalaivala wa AC servo motor, yemwe amatha kusintha nthawi yomweyo kuthamanga kwa chonyamulira lamba molingana ndi magawo akulu monga kutalika ndi kuchuluka kwa chogwiriracho kuti chiwunikidwe, kuti muwonetsetse kuti chinthu chimodzi chokha chikuyesedwa. pamwamba pa chonyamulira lamba woyezera. ; Malingana ndi synchronous pulley transmission system pakati pa AC servo motor ndi drum yogwira ntchito, njira yopatsirana imakhala yokhazikika komanso yopanda phokoso. Chishango chamvula cha V-groove chimakhazikitsidwa pa lamba woyendetsa lamba woyezera, womwe ungapewe kugubuduzika kwa zinthu za cylindrical panthawi yonse yoyendetsa, ndikuwonetsetsa kudalirika ndi kulondola kwa kutsimikizika kwa kuyeza kwake. Lamba woyezera ma conveyor ali ndi zotchingira zolimbana ndi mphepo kuti asavulazidwe ndi kutsimikizira kulemera kwa symmetry yakunja. Kuphatikiza apo, imalepheretsanso ogwira ntchito kukhudza lamba woyezera, zomwe zimayika pachiwopsezo chotsimikizira kuyeza kwake.

Kapangidwe kake ka kuyimitsidwa kwa tenon kumagwiritsidwa ntchito pakati pa chotengera lamba woyezera ndi chimango cha khadi lamawu. Batani limakonzedwa ndikumasulidwa mwachangu, lomwe ndi losavuta kuchotsa ndi kukonza lamba lamba. Ng'oma zazikulu ndi zoyendetsedwa za chotengera lamba woyezera zimakhala ndi zosinthira zamagetsi zowunikira kuti ziwone ngati katundu walowa kwathunthu muchonyamulira lamba woyezera komanso ngati katunduyo akuyenera kusiya chonyamulira lamba woyezera kuti atsimikizire kuti katundu onse ali pa sikelo. Chitani zotsimikizira muyeso woyezera pachonyamula lamba wolemera kuti muwonetsetse kuti sikeloyo ndi yolondola. 4.2 Kapangidwe ka conveyor kudyetsa lamba, kudyetsa lamba conveyor ndi masekeli lamba conveyor ndi chimodzimodzi, koma mphamvu muyezo mayeso a ng'oma waukulu ndi lotengeka si ikuchitika.

4.3 Selo yonyamula katundu imatenga mapangidwe otsekedwa kwathunthu, omwe amakhala ndi chivundikiro choyambira, selo yonyamula katundu, mpando wolumikizira, ndi zina zotero. selo yolemetsa imayikidwa Pambuyo poyesa bilige ikuchitika, pamene katunduyo akukwezedwa ku katundu wowerengedwa, zotsatira za sensor yolemera ndi 1mV. Malinga ndi kusintha kwa overvoltage chitetezo nangula bawuti, ngati katundu kukodzedwa kupitirira oveteredwa katundu kachiwiri, linanena bungwe la sensa masekeli ndi millivolts. Mtengo wa volt sudzasintha. Sensa yoyezera imatengera mtundu wa HBMPW6KRC3 wamitundu yambiri, ndipo nsanja yokulirapo ndi 300mm.×300 mm. 4.4 Njira yochotserapo ikhoza kukhala yowombedwa ndi mpweya kapena cylinder pusher malinga ndi kulemera kwa ukonde wa mankhwala ndi kuchuluka kwake, etc. Kwa kulemera kwa ukonde wa mankhwala osachepera 500 magalamu, kuchotsa mpweya kungagwiritsidwe ntchito. Kuchotsedwa kwa mpweya kumakhala ndi dongosolo losavuta komanso labwino kwambiri.

Zida zochotsera zimayikidwa pa conveyor lamba wodyetsa, ndipo zinthu zosayenera (zolemera kwambiri komanso zolemetsa) zimayikidwa molingana ndi kulemera kwa ukonde. Zida zingapo zochotsera zitha kusankhidwa kuti zinthu zosayenera zilowe m'mabokosi osonkhanitsira ofananira, monga momwe tawonetsera pa Chithunzi 2. chiwonetsero. Bokosi losonkhanitsira zinthu losayenerera limatenga mawonekedwe otsekedwa kwathunthu. Bokosi losonkhanitsa lili ndi chitseko chodyera ndi fungulo, zomwe zimachitidwa ndi ogwira ntchito nthawi zonse kuti atsimikizire njira yoyenera yoyendetsera zinthu zosayenerera. 4.5 Programmable controller imagwiritsidwa ntchito pamakina owongolera okha pazida zamagetsi, zomwe zimalandila chizindikiro chazomwe kasitomala amapangira, ndipo makina owongolera opangira zida zamagetsi amayamba kugwira ntchito. Kuphatikiza apo, ngati alamu yamavuto wamba ichitika pa choyezera chambiri pamzere wamankhwala osamalira khungu, njira yoyankhira zolakwika idzagwiritsidwanso ntchito. Kwa makasitomala kupanga mzere automatic control system.

Pamene chojambula cha photoelectric cha conveyor lamba wodyetsera chizindikira chinthucho, choyezera cha multihead pa mzere wa mankhwala osamalira khungu chimagwira ntchito, ndipo kuyesa kwapaintaneti ndi kutsimikizira muyeso wa chinthucho kumachitika, ndipo zinthu zosayenerera zimachotsedwa pamzere wopanga malinga ndi zida zochotsera. Zotsatira za kusanthula kwa chiwerengero cha kuyesa kulemera kwa ukonde zimawonetsedwa nthawi yomweyo ngati zizindikiro za deta, ndipo kulemera kwa makonzedwe a phukusi kungathe kusinthidwa. 5 Mapeto Malinga ndi ukadaulo woyezera lamba wopatsirana, malinga ndi kuwongolera kwa PLC, zopangira zosamalira khungu za mzere wopanga zimalowa muzonyamula lamba woyezera molingana ndi lamba wakudyetsa, ndipo wowongolera amasankha njira yotsegulira kunja kapena Njira yotsegulira mkati yochitira katunduyo Pa intaneti yoyezera ndi kutsimikizira muyeso, kulemera kwa ukonde komwe munthu amapeza kumafaniziridwa ndi chandamale chandalama zolemetsa zomwe zakhazikitsidwa pasadakhale, kuweruza ngati kulemera kwa chinthu choyesedwa kumakwaniritsa mulingo, ndi mankhwala osagwirizana amachotsedwa malinga ndi zipangizo zochotseratu, ndipo ndondomeko yonseyo imatsirizidwa popanda kulowererapo kwa anthu. Yang'anirani kulemera kwa ukonde, kuwonjezera apo, zotsatira zowunikira zowerengera za kulemera kwa ukonde zidzawonetsedwa mu nthawi yeniyeni monga zizindikiro za data, ndipo kulemera kwapang'onopang'ono kwapangidwe kudzasinthidwa kuti athe kuwongolera mtengo.

Chida ichi ndi choyenera kuwunika pa intaneti kulemera kwa mizere yopangira zinthu pazamankhwala, chakudya, zomera zamankhwala, zakumwa, zosamalira khungu, mapulasitiki, ndi mphira wovunda.

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