Kodi makina odzaza mafuta a ngale akugwira ntchito bwanji?

Wolemba: Smartweigh-Multihead Weighter

Kodi makina opaka mafuta a ngale akugwira ntchito bwanji? Makina oyikapo ma vertical fill seal amagwiritsidwa ntchito pafupifupi m'mafakitale aliwonse masiku ano, ndipo pazifukwa zomveka: ndi njira yachangu, yotsika mtengo yomwe imasunga malo ofunikira a fakitale. Kaya ndinu watsopano pamakina olongedza katundu kapena mumadziwa kale makina angapo, mwina mukufuna kudziwa momwe amagwirira ntchito. M'nkhaniyi, ndikuwonetsa momwe makina ojambulira a ngale angasinthire mpukutu wa filimuyo kukhala thumba lomalizidwa pashelefu.

Makina osindikizira osavuta oyimirira amayamba ndi mpukutu waukulu wa filimu, amawupanga m'thumba, amadzaza thumba ndi mankhwala, ndikusindikiza molunjika, pa liwiro lalikulu la matumba 300 pamphindi. Koma pali zinanso. 1. Kutsegula modzidzimutsa Kupakira koyima kumagwiritsa ntchito gawo limodzi lazinthu zamakanema (nthawi zambiri zimatchedwa ukonde) zomwe zimazunguliridwa pakati.

Kutalika kosalekeza kwa zinthu zonyamula kumatchedwa ukonde wafilimu. Zinthuzo zingakhale zosiyana ndi polyethylene, cellophane laminates, laminates zojambulazo ndi mapepala laminates. Ikani filimuyo pa msonkhano wa spindle kumbuyo kwa makina.

Pamene makina oyikapo akugwira ntchito, filimuyo nthawi zambiri imakoka mpukutuwo ndi chotengera filimu, chomwe chili pambali pa chubu chopangira kutsogolo kwa makinawo. Njira yotumizirayi ndiyomwe imagwiritsidwa ntchito kwambiri. Pazitsanzo zina, nsagwada zosindikizira zokha zimagwira filimuyo ndikuyikokera pansi, kulola kuti itengedwe kudzera pa paketi popanda kufunikira kwa lamba.

Windo losunthika loyendetsedwa ndi injini lingayikidwe kuti liyendetse filimuyo kuti ithandizire kuyendetsa ma conveyors awiriwa. Njirayi imathandizira kumasula, makamaka ngati filimuyo ndi yolemetsa. 2. Kuthamanga kwa filimu Panthawi yotsegula, filimuyo imatulutsidwa kuchokera mumpukutu ndikudutsa pa mkono woyandama, womwe ndi wotsutsana ndi pivot mkono womwe uli kumbuyo kwa makina olongedza.

Mikono imayikidwa ndi ma roller angapo. Panthawi yoyendetsa filimu, mkono umayenda mmwamba ndi pansi kuti filimuyo ikhale yovuta. Izi zimapangitsa kuti filimuyo isagwedezeke mbali ndi mbali pamene ikuyenda.

3. Kusindikiza kosankha Ngati filimu itayikidwa, filimuyo ikadutsa mwa woyendetsa filimuyo, idzadutsa mugawo losindikizira. Chosindikizacho chikhoza kukhala chosindikizira chamafuta kapena chosindikizira cha inkjet. Wosindikiza amaika tsiku/kodi yomwe akufuna pafilimuyo, kapena angagwiritsidwe ntchito kuyika zilembo, zithunzi kapena ma logo pafilimuyo.

4. Kutsata filimu ndi malo Pambuyo filimuyo ikadutsa pansi pa chosindikizira, idzadutsa mu diso la kamera yolembetsa. Chithunzi cholembera diso chimazindikira zizindikiro zolembera pafilimu yosindikizidwa ndikuwongolera lamba wokokera pansi kuti agwirizane ndi filimuyo pa chubu chopanga. Sungani filimuyo pamalo oyenera mwa kugwirizanitsa maso a chithunzicho kuti filimuyo idulidwe pamalo oyenera.

Kenako, filimuyo imadutsa mu sensa yotsata filimu, yomwe imazindikira malo a filimuyo pamene ikuyenda pamakina olongedza. Ngati sensa iwona kuti m'mphepete mwa filimuyo imachoka pamalo ake, imapanga chizindikiro kuti musunthire woyendetsa. Izi zimapangitsa kuti chonyamulira chonse cha filimuyo chisunthire mbali imodzi kapena ina ngati pakufunika kubweretsa m'mphepete mwa filimuyo pamalo oyenera.

5. Thumba kupanga Kuchokera apa filimu akulowa kupanga chubu msonkhano. Ikalimbana ndi phewa (kolala) ya chubu chopanga, imapindika pamwamba pa chubu chopanga kotero kuti mapeto ake ndi kutalika kwa filimu ndi mbali ziwiri zakunja za filimuyo zikudutsana. Ichi ndi chiyambi cha thumba kupanga ndondomeko.

Chubu chopangidwa chikhoza kukhazikitsidwa kuti chisindikize pachiuno kapena chisindikizo. Chisindikizocho chimadutsa m'mbali ziwiri zakunja kwa nembanemba kuti apange chisindikizo chathyathyathya, pomwe chosindikiziracho chimaphatikizana ndi m'mphepete mwa mbali ziwiri zakunja kwa nembanemba kupanga chisindikizo chomwe chimatuluka ngati chipsepse. Zisindikizo za Lap nthawi zambiri zimawonedwa ngati zokometsera komanso zimagwiritsa ntchito zinthu zochepa kuposa zosindikizira zipsepse.

Encoder yozungulira imayikidwa pafupi ndi phewa (flange) la chubu chopangidwa. Kanema wosunthika wokhudzana ndi gudumu la encoder amayendetsa. Kuyenda kulikonse kumapanga kugunda ndikutumiza ku PLC (Programmable Logic Controller).

Kutalika kwa thumba kumayikidwa pazenera la HMI (Human Machine Interface), ndipo izi zikafika, zotengera filimu zimayima (Pa makina oyenda pang'onopang'ono okha. Makina oyenda osayima sayima.) Filimuyo imakokedwa pansi ndi zida ziwiri. ma motors, ma Gear motors amayendetsa malamba okokera pansi mbali zonse za chubu chopanga.

Ngati mungafune, lamba wokokera pansi yemwe amagwiritsa ntchito vacuum suction kuti akhwime filimu yolongedza angagwiritsidwe ntchito m'malo mwa lamba wokangana. Malamba a friction nthawi zambiri amalimbikitsidwa pazinthu zafumbi chifukwa amavala zochepa. 6. Kudzaza thumba ndi kusindikiza Tsopano filimuyo idzapuma pang'ono (pa intermittent motion packer) kuti thumba lopangidwa lipeze chisindikizo choyima.

Chosindikizira chowotcha chowongoka chimapita patsogolo ndikulumikizana ndi kuphatikizika koyima pafilimuyo, kumangiriza zigawo za filimuyo pamodzi. Pazida zonyamula zoyenda mosalekeza, makina osindikizira oyimirira nthawi zonse amalumikizana ndi filimuyo, kotero filimuyo siyenera kuyimitsa kuti ilandire msoko wake woyima. Kenako, nsagwada zomangirira zotentha zopingasa zimangiriridwa pamodzi kuti zikhale chidindo chapamwamba cha thumba limodzi ndi chidindo chapansi cha chinacho.

Pamakina oyika ma batch, filimuyo imayima ndipo nsagwada zimasuntha ndikutsegula ndikutseka kuti mupeze chisindikizo chopingasa. Kwa makina olongedza osalekeza, nsagwada zomwezo zimatha kusunthira mmwamba ndi pansi, kapena potsegula ndi kutseka kuti asindikize filimuyo. Makina ena oyenda mosalekeza amakhala ndi nsagwada ziwiri zomata kuti ziwonjezeke liwiro.

Akupanga ndi njira ya "ozizira kusindikiza" machitidwe, omwe amagwiritsidwa ntchito m'mafakitale omwe ali ndi zinthu zotentha kapena zosokoneza. Kusindikiza kwa akupanga kumagwiritsa ntchito kugwedezeka kuti kupangitse kukangana pamlingo wa maselo, komwe kumapangitsa kutentha kokha m'malo apakati pa zigawo za nembanemba. Pamene kutseka kusindikiza nsagwada, mankhwala kuti mmatumba amatsitsidwa kuchokera pakati pa dzenje anapanga chubu ndi kudzazidwa mu thumba.

Zida za ufa wa Pearl, monga sikelo ya mitu yambiri kapena makina a ufa wa ngale, ali ndi udindo woyezera moyenera ndikutulutsa kuchuluka kwazinthu zomwe ziyenera kudonthetsedwa m'thumba lililonse. Makina a ufa wa ngalezi si gawo lokhazikika la makina olongedza ndipo ayenera kugulidwa kuwonjezera pa makinawo. Mabizinesi ambiri amaphatikiza makina a ufa wa ngale ndi makina onyamula.

7. Kutsitsa thumba Pambuyo poyika mankhwala mu thumba, mpeni wakuthwa mu nsagwada yotsekera kutentha umapita patsogolo ndikudula thumba. Nsagwada zimatseguka ndipo chikwama chopakidwacho chimagwa. Uku ndiko kutha kwa kuzungulira pamakina oyikamo ofukula.

Kutengera ndi mtundu wa makina ndi thumba, zida zonyamula katundu zimatha kuchita 30 mpaka 300 pazozungulira izi pamphindi. Matumba omalizidwa amatha kutsitsa m'mitsuko kapena pama conveyor ndi kutumizidwa ku zida zakumapeto monga zoyezera, makina a X-ray, zida zopakira kapena zida zopakira makatoni.

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