The Ultimate Coffee Packing Machine FAQ: Kodi Muyenera Kudziwa Chiyani?

Kusankha makina odzaza khofi kumakhala kovuta. Mukudziwa kuti automation ndiyofunikira, koma zosankha sizitha ndipo kusankha kolakwika kungakupwetekeni. Ife tiri pano kuti tidzawudule.

Makina onyamula khofi oyenera amadalira malonda anu (nyemba kapena nthaka), kalembedwe ka thumba, komanso liwiro la kupanga. Kwa nyemba, choyezera mitu yambiri chokhala ndi VFFS kapena makina opangira thumba ndi abwino. Kwa khofi wothira, chodzaza ndi auger ndikofunikira kuti mugwiritse ntchito bwino ufa wabwino.

Ndadutsa mu malo osawerengeka akuwotcha khofi ndipo ndikuwona mafunso omwewo akubwera mobwerezabwereza. Mukufuna mnzanu wodalirika, osati wogulitsa makina okha. Cholinga changa ndi bukhuli ndikukupatsani mayankho omveka bwino, osavuta omwe ndimagawana ndi abwenzi athu tsiku lililonse. Tidutsa chilichonse kuyambira pamitundu ya khofi mpaka mtengo wake wonse, kuti mutha kusankha bwino mtundu wanu. Tiyeni tiyambe.

Kodi muyenera kudziwa chiyani musanagule makina onyamula khofi?

Mwakonzeka kukulitsa bizinesi yanu ya khofi. Koma kuyendetsa dziko la makina ndizovuta, ndipo simukudziwa kuti mungayambire pati. Bukuli limakupatsani mapu omveka bwino.

Bukuli ndi la owotcha khofi, opakira limodzi, ndi ma brand omwe ali ndi zilembo zapadera. Timaphimba zonse zomwe mukufunikira kudziwa, kuyambira kufananitsa makina oyenerera ku mtundu wanu wa khofi (nyemba vs. nthaka) posankha masitaelo abwino kwambiri a thumba, ndikupanga mzere wokwanira, wogwira ntchito bwino.

Kaya ndinu ongoyamba kumene kuchoka pathumba lamanja kapena chowotcha chachikulu chomwe mukufuna kuwonjezera zotulutsa zanu, zovuta zazikulu ndizofanana. Muyenera kuteteza kutsitsimuka kwa khofi wanu, kupanga chinthu chowoneka bwino pa alumali, ndikuzichita zonse moyenera komanso modalirika. Ndawonapo oyambitsa akulimbana ndi kusankha makina omwe amatha kukula nawo, pomwe ntchito zamafakitale zimayenera kukulitsa nthawi ndikuchepetsa zinyalala. Bukhuli likulongosola mfundo zazikuluzikulu za aliyense. Tiwona matekinoloje apadera amitundu yosiyanasiyana ya khofi, makanema ndi mawonekedwe omwe amasunga khofi wanu watsopano, ndi zinthu zomwe zimatsimikizira mtengo waumwini wanu. Pamapeto pake, mudzakhala ndi chimango cholimba chosankha dongosolo labwino.

Ndi makina ati omwe akufanana ndi mtundu wanu wa khofi?

Khofi wanu ndi wapadera. Kaya ndi nyemba zonse kapena nthaka yabwino, makina olakwika amayambitsa kuperekedwa kwazinthu, zovuta zafumbi, ndi zolemera zolakwika. Mufunika njira yopangira mankhwala anu enieni.

Chosankha chachikulu chili pakati pa choyezera chamitundu yambiri cha nyemba zonse ndi chodzaza khofi wamba. Nyemba zathunthu zimayenda momasuka, zomwe zimapangitsa kuti zikhale zabwino poyeza kulemera kwake. Khofi wapansi ndi wafumbi ndipo samayenda mosavuta, motero amafunikira auger kuti amugawire molondola.

Tiyeni tilowe mozama mu izi chifukwa ndi chisankho chofunikira kwambiri chomwe mungapange.

Nyemba Zonse vs. Ground Coffee?

Nyemba zonse ndizosavuta kuzigwira. Amayenda bwino, ndichifukwa chake pafupifupi nthawi zonse timalimbikitsa woyezera mutu wambiri . Zimagwiritsa ntchito zidebe zing'onozing'ono zingapo kuphatikiza magawo kuti ziwonjeze kulemera kwa chandamale. Izi ndizolondola kwambiri ndipo zimachepetsa zopatsa zodula. Khofi wapansi ndi nkhani yosiyana. Zimapanga fumbi, zimatha kusunga chiwongolero chosasunthika, ndipo sizimayenda modzidzimutsa. Pazifukwa, auger filler ndiye muyezo wamakampani. Imagwiritsa ntchito screw yozungulira kuti ipereke kuchuluka kwa khofi m'thumba. Ngakhale volumetric, imakhala yobwerezabwereza komanso yopangidwa kuti ilamulire fumbi. Kugwiritsa ntchito chodzaza molakwika kumabweretsa mavuto akulu. Woyezera amatha kutsekeka ndi fumbi la khofi, ndipo woweta sangagawane bwino nyemba zonse.

Mitundu yayikulu yamakina ndi iti?

Mukasankha chodzaza, chimadya muthumba. Pali magulu anayi akuluakulu a makina:

Kodi mungatani kuti khofi wanu ukhale watsopano ndi thumba loyenera komanso mawonekedwe ake?

Khofi wanu wokazinga bwino akhoza kufota pa alumali. Zolemba zolakwika kapena valavu yosowa zikutanthauza kuti makasitomala amapeza mowa wokhumudwitsa. Muyenera kutseka mwatsopano.

Kupaka kwanu ndiye chitetezo chanu chabwino. Gwiritsani ntchito filimu yotchinga kwambiri yokhala ndi valavu imodzi yokha yochotsera gasi. Kuphatikiza uku kumatulutsa CO2 osalowetsa mpweya, womwe ndi mfungulo yosunga kukoma ndi kununkhira kwa khofi wanu kuchokera ku wowotcha mpaka kapu.

Thumba lokhalo ndiloposa chidebe; ndi dongosolo lamphumphu lathunthu. Tiyeni tigawane zigawo zomwe muyenera kuziganizira. Kuyambira mawonekedwe a chikwama mpaka zigawo za kanema, kusankha kulikonse kumakhudza momwe kasitomala wanu amawonera khofi yanu.

Kodi matumba amtundu wanji ndi ati?

Kalembedwe kachikwama komwe mumasankha kumakhudza mtundu wanu, kupezeka kwa shelufu, ndi mtengo wake. Chikwama chamtengo wapatali, chophwanthira pansi chimawoneka bwino koma chimawononga ndalama zambiri kuposa thumba losavuta la pilo.

Ndi zinthu ziti zamakanema ndi mawonekedwe ake omwe ali ofunikira?

Filimuyi imateteza khofi yanu ku mpweya, chinyezi, ndi kuwala. Kapangidwe kake kotchinga kwambiri ndi PET / AL / PE (Polyethylene Terephthalate / Aluminium Foil / Polyethylene). Chosanjikiza cha aluminiyamu chimapereka chotchinga chabwino kwambiri. Pazinthu, valavu ya njira imodzi yochotsera gassing ndi yosagonja pa khofi yonse ya nyemba. Zimalola kuti CO2 yotulutsidwa ikawotcha kuti ituluke popanda kulowetsa mpweya wowononga. Kuti ogula athandizidwe, zipi ndi malata ndi abwino kwambiri kutsekanso chikwama mutatsegula. Makanema atsopano, obwezerezedwanso akupezekanso ngati kukhazikika ndi gawo lalikulu la mtundu wanu.

Kodi Nitrogen Flushing imagwira ntchito bwanji?

Modified Atmosphere Packaging (MAP), kapena kuwotcha nayitrogeni, ndi njira yosavuta koma yamphamvu. Chisindikizo chomaliza chisanachitike, makinawo amalowetsa mpweya wa nayitrogeni wa inert m'thumba. Mpweya umenewu umatulutsa mpweya. N’chifukwa chiyani zimenezi zili zofunika? Oxygen ndi mdani wa khofi watsopano. Kuchepetsa mpweya wotsalira m'thumba kuchoka pa 21% (mpweya wabwinobwino) kufika ku 3% kumatha kutalikitsa moyo wa alumali, kusunga fungo labwino la khofi ndikuletsa kununkhira kwakale. Ndiwokhazikika pamakina onse amakono onyamula khofi ndipo ndizofunikira pawotcha aliyense wamkulu.

Kodi kapisozi wa khofi amadzazitsa ndi kusindikiza ndi chiyani?

Msika wamtundu umodzi ukukulirakulira, koma kupanga pamanja sikutheka. Mumada nkhawa ndi kudzaza kosakhazikika komanso kusasindikiza bwino, zomwe zingawononge mbiri ya mtundu wanu zisanayambe.

Mzere wathunthu wa kapisozi wa khofi umapangitsa njira yonseyi. Amagwetsa makapu opanda kanthu, amawadzaza ndi khofi pogwiritsa ntchito auger, amapondereza malo, amathira nayitrogeni kuti atsitsimuke, amapaka ndi kusindikiza chivindikirocho, kenako amatulutsa poto yomalizidwa yoyikapo.

Ndawona abwenzi ambiri akuzengereza asanalowe msika wa kapisozi chifukwa zikuwoneka zaukadaulo. Koma dongosolo lamakono, lophatikizika ngati gulu lathu la Smart Weigh SW-KC limathandizira mayendedwe onse. Si makina amodzi okha; ndi njira yathunthu yopanga yopangidwira kulondola komanso kuthamanga. Tiyeni tiwone magawo ofunikira.

Kodi mumapeza bwanji mlingo wokhazikika mu kapu iliyonse?

Kwa makapisozi, kulondola ndi chilichonse. Makasitomala amayembekezera kukoma kwakukulu komweko nthawi zonse. Makina athu a SW-KC amagwiritsa ntchito chojambulira chapamwamba cha servo-driven auger chokhala ndi mayankho anthawi yeniyeni. Dongosololi limayang'ana nthawi zonse ndikusintha kuchuluka kwake kuti asunge zolondola za ± 0.2 magalamu. Kulondola uku kumatanthauza kuti simupereka mankhwala, ndipo mumapereka mbiri yofananira, ngakhale ndi khofi wapamwamba kwambiri. Makinawa amasunga "maphikidwe" ophatikizika osiyanasiyana, kotero mutha kusinthana pakati pawo ndi ziro zosintha pamanja, kudula nthawi yosinthira mpaka mphindi zosakwana zisanu.

Kodi mumatsimikizira bwanji kuti mwatsopano komanso chisindikizo changwiro?

Chisindikizo choipa pa K-Cup ndi tsoka. Zimalowetsa mpweya ndikuwononga khofi. Dongosolo lathu limagwiritsa ntchito mutu wotsekera kutentha womwe umagwirizana ndi kusintha kwakung'ono kwa zinthu zotchingira. Izi zimapanga chisindikizo cholimba, chopanda makwinya chomwe chimawoneka bwino pa alumali ndikuteteza khofi mkati. Atangotsala pang'ono kusindikiza, makinawo amatsuka chikhocho ndi nayitrogeni, ndikutulutsa mpweyawo. Izi ndizofunikira kuti muwonjezere moyo wa alumali ndikusunga fungo labwino la khofi wanu, kuwonetsetsa kuti khofi womaliza amakoma ngati woyamba. Nayi kuyang'ana mwachangu pamatchulidwe a imodzi mwamitundu yathu yotchuka:

Kodi makinawa amatha kuthamanga bwanji?

Kuthamanga ndi kuchita bwino ndizofunikira kwambiri pakupanga phindu pamsika wamtundu umodzi. Mndandanda wathu wa SW-KC umakhala ndi mapangidwe a rotary turret omwe amanyamula makapisozi atatu nthawi iliyonse. Kuthamanga mozungulira 60 pamphindi imodzi, makinawo amatulutsa kutulutsa kokhazikika, kwenikweni kwa makapisozi 180 pamphindi. Kuchulukiraku kumakupatsani mwayi wopanga ma pod opitilira 10,000 munthawi imodzi. Kuchita bwino kumeneku kumatanthauza kuti mutha kuphatikizira mizere yakale, yocheperako pang'onopang'ono kukhala gawo limodzi lophatikizika, kumasula malo ofunikira kuti muthe kukula.

Kodi mumasankha bwanji makina onyamula khofi oyenera?

Mukuda nkhawa kupanga ndalama zambiri. Makina omwe amachedwa kwambiri amachepetsa kukula kwanu, koma omwe ali ovuta kwambiri amayambitsa kutsika ndi kuwononga. Mufunika njira yomveka bwino yopangira chisankho.

Yang'anani pa mbali zitatu zofunika: liwiro (kudutsa), kusinthasintha (kusintha), ndi kulondola (kuwononga). Fananizani izi ndi zolinga zamabizinesi anu. VFFS yothamanga kwambiri ndiyabwino pachinthu chimodzi chachikulu, pomwe makina opangira thumba opangiratu amapereka kusinthasintha kwa ma SKU osiyanasiyana.

Kusankha makina ndi ntchito yolinganiza. Makina othamanga kwambiri sakhala abwino nthawi zonse, ndipo makina otsika mtengo nthawi zambiri amakhala otsika mtengo kwambiri pamoyo wawo wonse. Nthawi zonse ndimalangiza makasitomala anga kuti asamaganize za komwe bizinesi yawo ili lero, koma komwe akufuna kuti ikhale zaka zisanu. Tiyeni tiwone chimango chomwe timagwiritsa ntchito kuwathandiza kupanga chisankho choyenera.

Kupitilira & Uptime?

Kutulutsa kwake kumayesedwa m'matumba pamphindi (bpm). Makina a VFFS nthawi zambiri amakhala othamanga, nthawi zambiri amafika pa 60-80 bpm, pomwe makina opangira thumba amakhala akugwira ntchito mozungulira 20-40 bpm. Koma liwiro si kanthu popanda uptime. Yang'anani pa Kugwiritsa Ntchito Zida Zonse (OEE). Makina osavuta, odalirika omwe akuyenda mosalekeza amatha kupambana mwachangu koma ovuta kwambiri omwe amaima pafupipafupi. Ngati cholinga chanu ndikutulutsa ma voliyumu akulu amtundu umodzi wa thumba, VFFS ndiye wopambana wanu. Ngati mukufuna kupanga zikwama zamtengo wapatali, kuthamanga kwapang'onopang'ono kwa makina opangiratu ndikofunikira kusinthanitsa.

Kusintha & Kuvuta kwa SKU?

Kodi mumayendetsa matumba angati, mitundu ya khofi, ndi mapangidwe anu? Ngati muli ndi ma SKU ambiri, nthawi yosintha ndiyofunikira. Iyi ndi nthawi yomwe imatengera kusintha makina kuchokera ku chinthu chimodzi kapena thumba kupita ku lina. Makina ena amafunikira kusintha kwakukulu kwa zida, pomwe ena amakhala ndi zosintha zopanda zida. Makina opangira thumba nthawi zambiri amapambana pano, chifukwa kusintha kukula kwa thumba kumatha kukhala kosavuta monga kusintha ma grippers. Pa makina a VFFS, kusintha thumba m'lifupi kumafuna kusinthanitsa chubu lonse, zomwe zimatenga nthawi yambiri. Kusintha kosavuta kumatanthawuza nthawi yocheperako komanso kusinthasintha kwapangidwe.

Zolondola & Kutaya?

Izi zimatibweretsanso ku sikelo. Kwa nyemba zonse, choyezera chamtundu wambiri chimakhala cholondola mpaka mkati mwa gramu. Kofi ya pansi ndi yolondola malinga ndi kuchuluka kwake. Kwa chaka chimodzi, kupereka nyemba imodzi kapena ziwiri pa thumba lililonse kumawonjezera madola masauzande azinthu zomwe zatayika. Ichi ndichifukwa chake kuyika ndalama mu njira yoyezera yolondola kumadzilipira. Mawonekedwe a makina osindikizira amakhudzanso zinyalala. Zisindikizo zosakwanira zimatsogolera ku matumba otayira, zinthu zowonongeka, komanso makasitomala osasangalala. Timamanga makina athu a Smart Weigh ndi zoyezera zolondola komanso zosindikizira zodalirika kuti tichepetse izi kuyambira tsiku loyamba.

Mtengo Wonse Wokhala Nawo?

Mtengo wa zomata ndi chiyambi chabe. The Total Cost of Ownership (TCO) imaphatikizapo ndalama zoyambira, zida zamathumba osiyanasiyana, komanso kukwera mtengo kwazinthu. Mwachitsanzo, filimu ya rollstock yamakina a VFFS ndiyotsika mtengo kwambiri pathumba lililonse kuposa kugula zikwama zopangiratu. Komabe, makina opangiratu sangafune zida zapadera kwambiri. Muyeneranso kuganizira zosamalira, zotsalira, ndi ntchito. TCO yotsika imachokera ku makina odalirika, ogwira ntchito ndi zipangizo, komanso osavuta kusamalira.

Kodi mzere wodzaza khofi wathunthu umawoneka bwanji?

Munagula makina olongedza katundu. Koma tsopano mukuzindikira kuti mukufunikira njira yopezera khofi mmenemo ndi njira yothetsera matumba omwe akutuluka. Makina amodzi samathetsa vuto lonse.

Dongosolo lathunthu loyikamo limaphatikiza zigawo zingapo mosasunthika. Zimayamba ndi conveyor infeed kunyamula khofi kupita ku sikelo, yomwe imakhala papulatifomu pamwamba pa chikwama. Pambuyo ponyamula katundu, zida zotsika ngati macheki ndi zonyamula katundu zimamaliza ntchitoyo.

Ndawonapo makampani ambiri akugula bagger kuti apange botolo pakupanga kwawo. Kuchita bwino kwenikweni kumabwera chifukwa choganiza za mzere wonse ngati dongosolo limodzi lophatikizika. Mzere wopangidwa bwino umatsimikizira kuyenda kosalala, kosalekeza kuchokera ku chowotcha chanu kupita kumalo omaliza otumizira. Monga wothandizira dongosolo lonse, apa ndipamene timawala. Sitimangogulitsa makina; timakupangirani ndikukupangirani njira yonse yodzichitira nokha.

Nachi chidule cha mzere wamba:

The Core Packaging System

• Infeed Conveyor: Chokwezera chidebe cha Z kapena chotengera choyendetsa pang'onopang'ono chimakwezera nyemba zanu zonse kapena khofi wothira mpaka pa sikelo popanda kuwononga kapena kulekanitsa.

• Weigher / Filler: Ichi ndiye choyezera chambiri kapena chodzaza ndi auger chomwe tidakambirana. Ndi ubongo wa ntchito yolondola.

• Pulatifomu: Pulatifomu yolimba yachitsulo imagwira choyezera bwino pamwamba pa makina onyamula katundu, zomwe zimapangitsa kuti mphamvu yokoka igwire ntchito yake.

• Bagger / Sealer: VFFS, thumba lokonzekeratu, kapena makina a capsule omwe amapanga / kugwira phukusi, amadzaza, ndikutseka.

Downstream ndi Quality Control

• Take-away Conveyor: Chotengera chaching'ono chomwe chimasuntha matumba omwe amalizidwa kapena makoko kutali ndi makina akulu.

• Date Coder / Printer: Chosindikizira chotenthetsera kapena chosindikizira cha laser chimagwiritsa ntchito tsiku la "zabwino kwambiri" komanso nambala yagawo.

• Checkweigher: Sikelo yothamanga kwambiri yomwe imalemera phukusi lililonse kuti muwonetsetse kuti ili mkati mwa kulolera kwanu, kukana zilizonse zomwe zili kunja kwa malire.

• Metal Detector: Njira yomaliza yoyang'anira zinthu zomwe zimayang'ana zowonongeka zachitsulo chilichonse chisanalowe m'bokosi, ndikuwonetsetsa kuti chakudya chili chotetezeka.

• Robotic Case Packer: Dongosolo lokhazikika lomwe limatenga mapaketi omalizidwa ndikuwayika bwino m'mabokosi otumizira.

Mapeto

Kusankha njira yoyenera yonyamula khofi ndi ulendo. Zimafunika kufananitsa malonda anu, thumba lanu, ndi zolinga zanu zopangira kuti mukhale ndi luso loyenera kuti apambane ndikuchita bwino.

• Chaka Chokhazikitsidwa
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