Mafunso Ofunsidwa Kawirikawiri Okhudza Makina Opaka Khofi: Kodi Muyenera Kudziwa Chiyani?

Kusankha makina opakira khofi kumakuvutani. Mukudziwa kuti makina odzipangira okha ndi ofunikira, koma zosankha zake ndi zambiri ndipo kusankha molakwika kungawononge phindu lanu. Tili pano kuti tifotokoze bwino.

Makina oyenera opakira khofi amadalira zomwe mwagula (nyemba kapena zophikidwa), kalembedwe ka thumba, ndi liwiro lopangira. Kwa nyemba, choyezera cha mitu yambiri chokhala ndi VFFS kapena makina opangidwa kale ndi abwino kwambiri. Kwa khofi wophikidwa, chodzaza chowonjezera khofi ndikofunikira kuti ufa wabwino ugwire bwino ntchito.

Ndadutsa m'malo ambiri ophikira khofi ndipo ndikuona mafunso omwewo akubwera mobwerezabwereza. Mukufuna mnzanu wodalirika, osati wogulitsa makina okha. Cholinga changa ndi kalozerayu ndikukupatsani mayankho omveka bwino komanso osavuta omwe ndimagawana ndi anzanu tsiku lililonse. Tidzakambirana chilichonse kuyambira mitundu ya khofi mpaka mtengo wonse, kuti mupange chisankho choyenera cha mtundu wanu. Tiyeni tiyambe.

Kodi muyenera kudziwa chiyani musanagule makina opakira khofi?

Mwakonzeka kukulitsa bizinesi yanu ya khofi. Koma kuyenda m'dziko la makina n'kovuta, ndipo simukudziwa komwe mungayambire. Bukuli limakupatsani mapu omveka bwino.

Bukuli ndi la anthu ophika khofi, ogulitsa khofi limodzi, ndi makampani ena odziwika bwino. Tikufotokoza zonse zomwe muyenera kudziwa, kuyambira kufananiza makina oyenera ndi mtundu wa khofi wanu (nyemba ndi zophikidwa) mpaka kusankha mitundu yabwino kwambiri ya matumba, ndikupanga mzere wathunthu komanso wothandiza wopaka.

Kaya ndinu kampani yatsopano yochokera ku kupanga khofi pamanja kapena yokazinga kwambiri yomwe ikufuna kuwonjezera zomwe mumapanga, mavuto akuluakulu ndi ofanana. Muyenera kuteteza kutsitsimuka kwa khofi yanu, kupanga chinthu chokongola kwambiri pashelefu, ndikuchita zonse moyenera komanso modalirika. Ndaona makampani atsopano akuvutika kusankha makina omwe angakule nawo, pomwe ntchito zamafakitale ziyenera kuwonjezera nthawi yogwira ntchito ndikuchepetsa kuwononga. Bukuli likufotokoza mfundo zazikulu zoti aliyense asankhe. Tidzayang'ana ukadaulo wapadera wamitundu yosiyanasiyana ya khofi, mafilimu ndi zinthu zomwe zimasunga khofi yanu kukhala yatsopano, komanso zinthu zomwe zimatsimikiza mtengo wanu wonse wa umwini. Pomaliza, mudzakhala ndi dongosolo lolimba losankhira dongosolo labwino kwambiri.

Ndi makina ati omwe akugwirizana ndi mtundu wa khofi wanu?

Khofi wanu ndi wapadera. Kaya ndi nyemba zonse kapena zophwanyika bwino, makina olakwika angayambitse kugulitsidwa kwa zinthu, mavuto a fumbi, komanso kulemera kolakwika. Mukufuna yankho lopangidwira chinthu chanu.

Chisankho chachikulu ndi pakati pa choyezera cha mitu yambiri cha nyemba zonse ndi choyezera cha khofi wophwanyidwa. Nyemba zonse zimatuluka momasuka, zomwe zimapangitsa kuti zikhale zoyenera kulemera moyenera. Khofi wophwanyidwa ndi fumbi ndipo sayenda mosavuta, kotero pamafunika choyezera kuti chiperekedwe molondola.

Tiyeni tikambirane mozama nkhaniyi chifukwa ndi chisankho chofunikira kwambiri chomwe mungapange.

Nyemba Zonse vs. Khofi Wophwanyidwa?

Nyemba zonse n'zosavuta kuzigwira. Zimayenda bwino, ndichifukwa chake nthawi zambiri timalimbikitsa choyezera mitu yambiri . Chimagwiritsa ntchito zidebe zingapo zazing'ono kuphatikiza magawo kuti chifike kulemera koyenera. Izi ndi zolondola kwambiri ndipo zimachepetsa ndalama zogulira. Khofi wophwanyika ndi nkhani yosiyana. Imapanga fumbi, imatha kusunga mphamvu yosasinthasintha, ndipo siyenda molunjika. Pa nthaka, choyezera choyezera ndiye muyezo wamakampani. Chimagwiritsa ntchito screw yozungulira kuti ipereke kuchuluka kwa khofi m'thumba. Ngakhale kuti ndi yochuluka, imatha kubwerezedwanso kwambiri ndipo idapangidwa kuti ilamulire fumbi. Kugwiritsa ntchito choyezera cholakwika kumabweretsa mavuto akulu. Choyezera chingatsekeke ndi fumbi la khofi, ndipo choyezera sichingagawire nyemba zonse molondola.

Kodi mitundu ikuluikulu ya makina ndi iti?

Mukasankha chodzaza chanu, chimalowa m'thumba. Pali magulu anayi akuluakulu a makina:

Kodi mungasunge bwanji khofi yanu yatsopano ndi thumba loyenera komanso zinthu zake?

Khofi wanu wokazinga mosamala ukhoza kutha pa shelufu. Zinthu zolakwika zopakira kapena valavu yosowa zikutanthauza kuti makasitomala amapeza chakumwa chokhumudwitsa. Muyenera kutseka bwino.

Kuyika kwanu ndiye chitetezo chanu chabwino kwambiri. Gwiritsani ntchito filimu yotchinga kwambiri yokhala ndi valavu yochotsera mpweya woipa mbali imodzi. Kuphatikiza kumeneku kumatulutsa CO2 popanda kulola mpweya kulowa, zomwe ndi chinsinsi chosungira kukoma ndi fungo la khofi yanu kuyambira pa chowotcha kupita ku chikho.

Chikwamacho sichingokhala chidebe chokha; ndi njira yokwanira yopezera zinthu zatsopano. Tiyeni tigawane zinthu zomwe muyenera kuganizira. Kuyambira mawonekedwe a chikwamacho mpaka mawonekedwe a filimu, chisankho chilichonse chimakhudza momwe kasitomala wanu amasangalalira ndi khofi yanu.

Kodi mitundu ya matumba yofala ndi iti?

Kalembedwe ka chikwama chomwe mungasankhe kamakhudza mtundu wanu, kupezeka kwa zinthu pashelefu, ndi mtengo wake. Chikwama chapamwamba, chosalala pansi chimawoneka bwino koma chimadula kwambiri kuposa thumba losavuta la pilo.

Ndi zinthu ziti zofunika pa filimu ndi mawonekedwe ake?

Filimuyi imateteza khofi wanu ku mpweya, chinyezi, ndi kuwala. Kapangidwe kabwino ka khofi ndiPET / AL / PE (Polyethylene Terephthalate / Aluminium Foil / Polyethylene). Chotchinga cha aluminiyamu chimapereka chotchinga chabwino kwambiri. Pazinthu zina, valavu yochotsera mpweya m'njira imodzi singathe kuganiziridwa pa khofi wa nyemba zonse. Imalola kuti CO2 ituluke mukawotcha popanda kuwononga mpweya. Kuti zikhale zosavuta kwa ogula, zipi ndi ma tin-ties ndi abwino kwambiri potsekanso thumba mukatsegula. Zosankha zatsopano, zobwezerezedwanso mafilimu zikupezekanso ngati kukhazikika ndi gawo lofunika kwambiri la mtundu wanu.

Kodi kutsuka kwa nayitrogeni kumagwira ntchito bwanji?

Kukonza Malo Osungirako Zinthu (MAP), kapena kutsuka khofi ndi nayitrogeni, ndi njira yosavuta koma yamphamvu. Makinawa asanatseke, amaika mpweya wa nayitrogeni m'thumba. Mpweya umenewu umachotsa mpweya. N’chifukwa chiyani izi zili zofunika? Mpweya ndi mdani wa khofi watsopano. Kuchepetsa mpweya wotsala mkati mwa khofi kuchoka pa 21% (mpweya wabwinobwino) kufika pa 3% kungapangitse kuti khofi isawonongeke kwambiri, kusunga fungo labwino la khofi ndikuletsa kukoma koyipa. Ndi njira yodziwika bwino pamakina onse amakono opakira khofi ndipo ndi yofunika kwambiri kwa aliyense wophika khofi.

Kodi mzere wodzaza ndi kutseka kapisozi ya khofi umaphatikizapo chiyani?

Msika wa zinthu zogulitsidwa kamodzi ukukula, koma kupanga ndi manja n'kosatheka. Mumada nkhawa ndi zinthu zosakwanira komanso zotsekera zosakwanira, zomwe zingawononge mbiri ya kampani yanu isanayambe.

Mzere wathunthu wa kapisozi wa khofi umasintha momwe zinthu zilili. Umagwetsa bwino makapu opanda kanthu, kuwadzaza ndi khofi pogwiritsa ntchito chotsukira, kuponda pansi, kutsuka ndi nayitrogeni kuti ikhale yatsopano, kuika ndi kutseka chivindikiro, kenako n’kutulutsa kabokosi komalizidwa kuti kapakedwe.

Ndaona abwenzi ambiri akuzengereza asanalowe mumsika wa kapisozi chifukwa zikuwoneka ngati zaukadaulo kwambiri. Koma makina amakono, ophatikizidwa monga mndandanda wathu wa Smart Weigh SW-KC amasavuta ntchito yonse. Si makina amodzi okha; ndi njira yonse yopangira yopangidwira kulondola komanso kuthamanga. Tiyeni tiwone magawo ofunikira.

Kodi mumapeza bwanji mlingo wofanana mu kapu iliyonse?

Pa makapisozi, kulondola ndiye chinthu chofunikira kwambiri. Makasitomala amayembekezera kukoma komweko nthawi zonse. Makina athu a SW-KC amagwiritsa ntchito chodzaza cha auger choyendetsedwa ndi servo chokhala ndi mphamvu yayikulu komanso kubweza kulemera nthawi yeniyeni. Dongosololi nthawi zonse limayang'ana ndikusintha kuchuluka kwa kudzazidwa kuti likhale lolondola la ± 0.2 magalamu. Kulondola kumeneku kumatanthauza kuti simupereka malonda, ndipo mumapereka mawonekedwe okoma okhazikika, ngakhale ndi khofi wapadera wophikidwa bwino. Makinawa amasunga "maphikidwe" osiyanasiyana osakaniza, kotero mutha kusintha pakati pawo popanda kusintha pamanja, kuchepetsa nthawi yosinthira kukhala mphindi zosakwana zisanu.

Kodi mumatsimikiza bwanji kuti chakudyacho chili chatsopano komanso chosindikizira chabwino?

Chisindikizo choipa pa K-Cup ndi tsoka lalikulu. Chimalola mpweya kulowa ndikuwononga khofi. Dongosolo lathu limagwiritsa ntchito mutu wotseka kutentha womwe umasintha pang'ono pa chivindikirocho. Izi zimapangitsa kuti chisindikizo cholimba, chopanda makwinya chiwoneke bwino pashelefu ndikuteteza khofi mkati. Asanatseke, makinawo amatsuka chikhocho ndi nayitrogeni, ndikutulutsa mpweya. Njirayi ndi yofunika kwambiri kuti khofi wanu azitha kusungidwa bwino komanso kusunga fungo labwino, kuonetsetsa kuti khofi womaliza umakhala watsopano ngati woyamba. Nayi chidule cha zomwe zimafunika pa imodzi mwa mitundu yathu yotchuka:

Kodi makina awa amatha kugwira ntchito mofulumira bwanji?

Liwiro ndi kugwira ntchito bwino ndizofunikira kwambiri pakupeza phindu pamsika wamagetsi amodzi. Mndandanda wathu wa SW-KC uli ndi kapangidwe kake ka rotary turret komwe kamatha kugwira makapisozi atatu pa nthawi iliyonse. Makinawa, omwe amagwira ntchito pa 60 cycles pa mphindi imodzi, amapereka mphamvu yokhazikika, yeniyeni ya makapisozi 180 pa mphindi imodzi. Mphamvu yayikulu iyi imakulolani kupanga ma pod opitilira 10,000 nthawi imodzi. Kugwira ntchito bwino kumeneku kumatanthauza kuti mutha kuphatikiza mizere yakale yambiri, yocheperako kukhala malo amodzi opapatiza, ndikumasula malo ofunikira pansi pa gawo lanu lotsatira la kukula.

Kodi mumasankha bwanji makina oyenera opakira khofi?

Mukuda nkhawa ndi kupanga ndalama zambiri. Makina ochedwa kwambiri adzakulepheretsani kukula, koma makina ovuta kwambiri adzakupangitsani kuti musamagwire ntchito komanso muwononge ndalama. Mukufunika njira yomveka bwino yoti musankhe.

Yang'anani kwambiri mbali zitatu zofunika: liwiro (kuchuluka kwa zinthu), kusinthasintha (kusintha), ndi kulondola (kuwononga). Gwirizanitsani izi ndi zolinga za bizinesi yanu. VFFS yothamanga kwambiri ndi yabwino kwambiri pa chinthu chimodzi chachikulu, pomwe makina opangidwa kale amapereka kusinthasintha kwa ma SKU osiyanasiyana.

Kusankha makina ndi njira yolinganiza zinthu. Makina othamanga kwambiri nthawi zonse si abwino kwambiri, ndipo makina otsika mtengo nthawi zambiri samakhala otsika mtengo kwambiri pa moyo wawo wonse. Nthawi zonse ndimalangiza makasitomala anga kuti asaganizire za komwe bizinesi yawo ili lero, komanso komwe akufuna kuti ikhale patatha zaka zisanu. Tiyeni tiwone momwe timagwiritsira ntchito powathandiza kusankha bwino.

Kuthamanga ndi Nthawi Yowonjezera?

Kuchuluka kwa mphamvu kumayesedwa m'matumba pamphindi (bpm). Makina a VFFS nthawi zambiri amakhala othamanga, nthawi zambiri amafika 60-80 bpm, pomwe makina opangidwa kale amagwira ntchito pafupifupi 20-40 bpm. Koma liwiro silili kanthu popanda nthawi yogwira ntchito. Onani Kugwiritsa Ntchito Zipangizo Zonse (OEE). Makina osavuta komanso odalirika omwe amagwira ntchito nthawi zonse amatha kugwira ntchito bwino kuposa makina othamanga koma ovuta omwe amasiya nthawi zambiri. Ngati cholinga chanu ndikupanga kuchuluka kwakukulu kwa thumba limodzi, VFFS ndiye wopambana wanu. Ngati mukufuna kupanga matumba apamwamba, liwiro locheperako la makina opangidwa kale ndi lofunikira.

Kusintha ndi Kuvuta kwa SKU?

Kodi mumagwiritsa ntchito kukula kwa matumba osiyanasiyana, mitundu ya khofi, ndi mapangidwe angati? Ngati muli ndi ma SKU ambiri, nthawi yosinthira ndi yofunika kwambiri. Iyi ndi nthawi yomwe imatenga kuti makina asinthe kuchoka pa chinthu chimodzi kupita ku china. Makina ena amafuna kusintha kwakukulu kwa zida, pomwe ena amakhala ndi kusintha kopanda zida. Makina opangidwa kale nthawi zambiri amakhala abwino kwambiri pano, chifukwa kusintha kukula kwa matumba kungakhale kosavuta monga kusintha ma gripper. Pa makina a VFFS, kusintha kukula kwa thumba kumafuna kusinthana chubu chonse chopangira, chomwe chimatenga nthawi yayitali. Kusintha kosavuta kumatanthauza nthawi yochepa yopuma komanso kusinthasintha kwakukulu kwa kupanga.

Kulondola & Kutaya Zinthu?

Izi zikutibwezera ku choyezera. Pa nyemba zonse, choyezera chapamwamba cha mitu yambiri chingakhale cholondola mkati mwa gramu imodzi. Choyezera cha khofi wophwanyidwa chimakhala cholondola malinga ndi kuchuluka kwake. Pakatha chaka, kupereka nyemba imodzi kapena ziwiri zowonjezera pa thumba kumawonjezera ndalama zambirimbiri zomwe zimatayika. Ichi ndichifukwa chake kuyika ndalama mu njira yoyezera yolondola kumalipira. Ubwino wa makinawo umakhudzanso kutayika. Zoyezera zoyipa zimapangitsa kuti matumba atuluke, zinthu ziwonongeke, komanso makasitomala osasangalala. Timamanga makina athu a Smart Weigh ndi zoyezera zolondola komanso zotsekera zodalirika kuti tichepetse izi kuyambira tsiku loyamba.

Ndalama Zonse Zogulira?

Mtengo wa sticker ndi chiyambi chabe. Mtengo Wonse wa Umwini (TCO) umaphatikizapo ndalama zoyambira, zida zamitundu yosiyanasiyana ya matumba, ndi mtengo wopitilira wa zipangizo. Mwachitsanzo, filimu yopangidwa ndi makina a VFFS ndi yotsika mtengo kwambiri pa thumba lililonse poyerekeza ndi kugula matumba opangidwa kale. Komabe, makina opangidwa kale sangafunike zida zapadera zambiri. Muyeneranso kuganizira za kukonza, zida zina, ndi ntchito. TCO yotsika imachokera ku makina odalirika, ogwira ntchito bwino ndi zipangizo, komanso osavuta kusamalira.

Kodi mzere wonse wolongedza khofi umawoneka bwanji?

Mwagula makina opakira zinthu. Koma tsopano mwazindikira kuti mukufunikira njira yopezera khofi ndi njira yogwiritsira ntchito matumba omwe akutuluka. Makina amodzi sathetsa vuto lonse.

Dongosolo lonse lolongedza limaphatikiza zinthu zambiri mosavuta. Limayamba ndi chonyamulira cholowera mkati kuti chinyamule khofi kupita ku choyezera, chomwe chimakhala papulatifomu pamwamba pa chonyamulira. Pambuyo poyika matumba, zida zotsatizana monga zoyezera ndi zopakira zimaliza ntchitoyo.

Ndaona makampani ambiri akugula bagger kuti apeze vuto pakupanga kwawo. Kuchita bwino kwenikweni kumachokera pakuganiza za mzere wonse ngati dongosolo limodzi logwirizana. Mzere wopangidwa bwino umatsimikizira kuyenda kosalala komanso kosalekeza kuchokera ku chowotcha chanu kupita ku chikwama chomaliza chotumizira. Monga wopereka makina onse, apa ndi pomwe timawala. Sitimagulitsa makina okha; timapanga ndikupanga yankho lonse lokha lokha kwa inu.

Nayi kusanthula kwa mzere wamba:

Dongosolo Loyika Zinthu Pachimake

• Chonyamulira Cholowera: Chonyamulira cha Z-bucket kapena chonyamulira chotsika chimanyamula nyemba zanu zonse kapena khofi wophwanyidwa kupita ku choyezera popanda kuwononga kapena kulekanitsa.

• Choyezera/Chodzaza: Ichi ndi choyezera cha mitu yambiri kapena choyezera cha auger chomwe takambirana. Ndi ubongo wa ntchito yolondola.

• Pulatifomu: Pulatifomu yolimba yachitsulo imasunga cholemeracho pamwamba pa makina osungiramo zinthu, zomwe zimathandiza kuti mphamvu yokoka igwire ntchito yake.

• Chikwama/Chotsekera: VFFS, thumba lopangidwa kale, kapena makina a kapisozi omwe amapanga/amasamalira phukusi, kulidzaza, ndikulitseka.

Kutsika kwa Mtsinje ndi Kulamulira Ubwino

• Chotengera Chotengera: Chotengera chaching'ono chomwe chimasuntha matumba kapena ma pod omalizidwa kutali ndi makina akuluakulu.

• Chosindikizira cha Deti / Chosindikizira: Chosindikizira chosinthira kutentha kapena chosindikizira cha laser chimagwiritsa ntchito tsiku "loyenera kwambiri pofika" ndi khodi ya loti.

• Choyezera: Sikelo yothamanga kwambiri yomwe imalemera phukusi lililonse kuti iwonetsetse kuti lili mkati mwa zomwe mwasankha, kukana zilizonse zomwe sizili pamzere.

• Chowunikira Chitsulo: Gawo lomaliza lowongolera khalidwe lomwe limayang'ana ngati pali zodetsa zilizonse zachitsulo musanaziike mu bokosi, ndikutsimikizira kuti chakudya chili bwino.

• Robotic Case Packer: Dongosolo lodziyimira lokha lomwe limatenga mapaketi omalizidwa ndikuyika bwino m'mabokosi otumizira katundu.

Mapeto

Kusankha njira yoyenera yopakira khofi ndi ulendo. Kumafuna kufananiza malonda anu, thumba lanu, ndi zolinga zanu zopangira ndi ukadaulo woyenera kuti mupambane komanso mugwire bwino ntchito kwa nthawi yayitali.