Ta yaya injin cika foda na lu'u-lu'u a tsaye yake aiki?

Mawallafi: Smartweigh– Nauyin Kai Mai Yawa

Ta yaya injinan marufi na foda mai cikawa a tsaye suke aiki? Ana amfani da injinan marufi na hatimin cikawa a tsaye a kusan kowace masana'antu a yau, kuma saboda dalili mai kyau: mafita ce mai sauri da araha wacce ke adana sararin bene na masana'anta mai mahimmanci. Ko kai sabon shiga ne a cikin injinan marufi ko kuma ka riga ka ƙware a cikin tsarin da yawa, wataƙila kana sha'awar yadda suke aiki. A cikin wannan labarin, zan gabatar da yadda injin ɗin marufi na foda mai cikawa a tsaye zai iya mayar da fim ɗin marufi zuwa jaka da aka gama a kan shiryayye.

Injin marufi mai sauƙi yana farawa da babban fim, yana mai da shi jaka, yana cika jakar da samfurin, sannan ya rufe ta a tsaye, a matsakaicin gudu na jakunkuna 300 a minti ɗaya. Amma akwai ƙari. 1. Sake kwancewa ta atomatik Marufi mai tsaye yana amfani da wani Layer ɗaya na kayan fim (wanda galibi ake kira yanar gizo) wanda aka birgima a tsakiyar.

Tsawon da ake buƙata na kayan marufi ana kiransa yanar gizo na fim. Kayan zai iya bambanta da polyethylene, cellophane laminates, foil laminates da takarda laminates. Sanya fim ɗin a kan maƙallin spindle a bayan injin.

Idan injin marufi yana aiki, yawanci ana cire fim ɗin daga naɗin ta hanyar amfani da na'urar ɗaukar fim, wadda take gefen bututun da ke gaban injin. Wannan hanyar jigilar kaya ita ce aka fi amfani da ita. A wasu samfura, muƙamuƙin rufewa da kansu suna kama fim ɗin suna ja shi ƙasa, suna ba da damar jigilar shi ta cikin na'urar ɗaukar fim ɗin ba tare da buƙatar bel ba.

Za a iya sanya dabarar cirewa ta saman da injin ke tuƙawa don tuƙa fim ɗin don taimakawa wajen tuƙa na'urorin ɗaukar fim guda biyu. Wannan zaɓin yana inganta tsarin cirewa, musamman idan fim ɗin yana da nauyi. 2. Tashin hankali a lokacin cirewa, ana cire fim ɗin daga birgima kuma ana wucewa ta hannun da ke iyo, wanda hannun juyawa ne mai nauyin da ke bayan injin marufi.

An sanya wa hannayen riga jerin na'urori masu juyawa. A lokacin jigilar fim, hannun yana motsawa sama da ƙasa don kiyaye fim ɗin a ƙarƙashin matsin lamba. Wannan yana tabbatar da cewa fim ɗin ba ya juyawa daga gefe zuwa gefe yayin da yake motsawa.

3. Bugawa ta zaɓi. Idan an sanya fim ɗin, bayan fim ɗin ya wuce ta cikin kyaftin ɗin fim ɗin, zai ratsa ta cikin na'urar bugawa. Firintar na iya zama firintar zafi ko firintar inkjet. Firintar tana sanya ranar/lambar da ake so a kan fim ɗin, ko kuma ana iya amfani da ita don sanya alamun rajista, zane-zane ko tambari a kan fim ɗin.

4. Bin diddigin fim da kuma sanya shi a wurin da aka sanya shi. Bayan fim ɗin ya wuce ƙarƙashin firintar, zai ratsa ta cikin kyamarar rajista. Hoton ido na rajista yana gano alamun rajista a kan fim ɗin da aka buga sannan ya sarrafa bel ɗin da ke ja don taɓa fim ɗin a kan bututun da ke samar da shi. Ajiye fim ɗin a daidai wurin da ya dace ta hanyar daidaita idanun hoton don a yanke fim ɗin a wurin da ya dace.

Bayan haka, fim ɗin zai ratsa ta na'urar gano fim, wadda za ta gano matsayin fim ɗin yayin da yake tafiya ta cikin injin marufi. Idan na'urar ta gano cewa gefen fim ɗin ya karkace daga matsayinsa na yau da kullun, zai samar da sigina don motsa na'urar motsa fim ɗin. Wannan yana sa dukkan motar ɗaukar fim ɗin ta motsa zuwa gefe ɗaya ko ɗayan idan ana buƙata don dawo da gefunan fim ɗin zuwa matsayin da ya dace.

5. Yin Jaka Daga nan fim ɗin yana shiga cikin haɗakar bututun da ke samar da jaka. Idan ya yi daidai da kafadar bututun da ke samar da jaka, ana naɗe shi a kan bututun da ke samar da jakar don sakamakon ƙarshe ya zama tsawon fim tare da gefuna biyu na waje na fim ɗin suna haɗuwa. Wannan shine farkon aikin yin jaka.

Ana iya saita bututun da aka yi amfani da shi don rufe hatimin gefe ko rufe hatimin gefe. Hatimin gefe yana rufe gefunan waje biyu na membrane don samar da hatimin lebur, yayin da hatimin gefe yana haɗuwa da ciki gefunan waje biyu na membrane don ƙirƙirar hatimin da ke fitowa kamar ƙugiya. Hatimin gefe gabaɗaya ana ɗaukarsa a matsayin mafi kyau kuma yana amfani da kayan da ba su da yawa fiye da hatimin gefe.

Ana sanya na'urar ɓoyewa mai juyawa kusa da kafada (flange) na bututun da aka samar. Fim ɗin da ke motsawa wanda ke hulɗa da ƙafafun ɓoyewa yana tura shi. Kowane motsi yana haifar da bugun jini kuma yana aika shi zuwa PLC (Programmable Logic Controller).

An saita tsawon jakar ta lambobi a kan allon HMI (Human Machine Interface), kuma da zarar an isa wannan saitin, jigilar fim ɗin ta tsaya (A kan na'urorin motsi na lokaci-lokaci kawai. Na'urorin motsi na ci gaba ba sa tsayawa.) Injinan gear guda biyu ne ke ja fim ɗin ƙasa, injinan gear suna tuƙa bel ɗin gogayya mai ja a ɓangarorin biyu na bututun da ke samar da shi.

Idan ana so, ana iya amfani da bel mai jan hankali wanda ke amfani da tsotsar injin tsotsar injin don matse fim ɗin marufi maimakon bel ɗin gogayya. Ana ba da shawarar bel ɗin gogayya ga samfuran ƙura saboda ba sa sawa sosai. 6. Cika jaka da rufewa Yanzu fim ɗin zai tsaya na ɗan lokaci (a kan mai ɗaukar motsi na lokaci-lokaci) don jakar da aka yi ta sami hatiminsa a tsaye.

Hatimin tsaye mai zafi yana tafiya gaba kuma yana hulɗa da saman da ke kan fim ɗin, yana haɗa layukan fim ɗin tare. A kan kayan aikin marufi masu motsi akai-akai, hanyar rufewa a tsaye koyaushe tana hulɗa da fim ɗin, don haka fim ɗin ba ya buƙatar tsayawa don karɓar ɗinkinsa a tsaye. Na gaba, an haɗa saitin muƙamuƙin rufewa mai zafi a kwance don samar da hatimin saman jaka ɗaya da kuma hatimin ƙasa na na gaba.

Ga na'urorin tattarawa na rukuni, fim ɗin yana tsayawa kuma muƙamuƙi suna motsawa a cikin aikin buɗewa da rufewa don samun hatimin kwance. Ga na'urorin tattarawa na ci gaba da motsi, muƙamuƙi da kansu ana iya motsa su sama da ƙasa, ko kuma ta hanyar buɗewa da rufewa don rufe fim ɗin. Wasu na'urorin motsawa na ci gaba ma suna da saitin muƙamuƙi guda biyu da aka rufe don ƙara gudu.

Ultrasonic zaɓi ne na tsarin "rufewar sanyi", wanda galibi ana amfani da shi a masana'antu masu samfuran da ke da saurin zafi ko kuma masu datti. Rufewar Ultrasonic yana amfani da girgiza don haifar da gogayya a matakin kwayoyin halitta, wanda ke haifar da zafi ne kawai a yankunan da ke tsakanin yadudduka na membrane. Yayin rufe muƙamuƙin rufewa, ana sauke samfurin da za a naɗe daga tsakiyar bututun da aka yi rami a ciki sannan a cika shi cikin jakar.

Kayan aikin foda na lu'u-lu'u, kamar ma'aunin kai da yawa ko injin foda na lu'u-lu'u mai nau'in sukurori, suna da alhakin aunawa da sakin adadi daban-daban na samfurin da za a zuba a cikin kowace jaka. Waɗannan injunan foda na lu'u-lu'u ba wani ɓangare ne na injunan marufi ba kuma dole ne a saya su ban da injin ɗin kanta. Yawancin kamfanoni suna haɗa injin foda na lu'u-lu'u da injin marufi.

7. Sauke jakar Bayan sanya kayan a cikin jakar, wuka mai kaifi a cikin muƙamuƙin rufe zafi yana tafiya gaba ya yanke jakar. Muƙamuƙin ya buɗe kuma jakar da aka kunsa ta faɗi. Wannan shine ƙarshen zagaye a kan injin marufi a tsaye.

Dangane da nau'in injin da jaka, kayan marufi na iya yin waɗannan zagaye 30 zuwa 300 a minti ɗaya. Ana iya sauke jakunkunan da aka kammala a cikin kwantena ko a kan na'urorin jigilar kaya sannan a kai su zuwa kayan aiki na ƙarshe kamar na'urorin aunawa, na'urorin X-ray, na'urorin tattara akwati ko kayan tattara kwali.

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