Kulawa ta yau da kullun da gyaran kurakurai na yau da kullun na masu auna kai da yawa

Mawallafi: Smartweigh– Nauyin Kai Mai Yawa

Nauyin Multihead kayan aiki ne na sarrafa kansa na injiniya wanda ke da microprocessor a matsayin mabuɗin, wanda aka haɓaka shi a cikin aunawa da tabbatar da ma'aunin bayanai marasa canzawa. Tabbatar da daidaiton yanayi da isar da kayayyaki, kayan granular, kayan gefe, kayan ƙwallo, da sauransu. An raba shi zuwa hanyoyi biyu na aiki, ɗaya shine kayan ƙanshi na rukuni, wanda ke da alaƙa da ciyar da gibin, kuma ana sarrafa karkacewar a kusan 0.1%; ɗayan kuma shine kayan ƙanshi na juyawa don sa ido kan kwarara, kuma karkacewar gabaɗaya ana sarrafa ta a 0.2% Tsakanin ~0.5%, yana iya sarrafa wani adadin kwararar ruwa na kayan abu don ƙara kayan da ake buƙata masu inganci ga kayan aiki na tsakiya da ƙasa, don ci gaba da dukkan tsarin samarwa. Editan ya ɗauki asarar nauyi na Faransa Schenck na hanyar ciyarwa mai ci gaba a matsayin misali, kuma galibi yana gabatar da ƙa'idodin tsarin mai auna kai mai yawa, kulawa ta yau da kullun da gyaran kurakurai na gama gari.

Tsarin ma'aunin kai mai yawa 1, ƙa'ida da matakan aiki na ma'aunin kai mai yawa Kayan aiki, haɗin kai mai laushi, mai sarrafa nauyi, da sauransu. Kamar yadda aka nuna a cikin hoto na (1), firikwensin nauyi shine babban ɓangaren ma'aunin kai mai yawa, kuma galibi ana amfani da firikwensin ma'aunin matsin lamba mai ƙarfi mai ƙarfi. Tsarinsa hanya ce ta da'irar gada ta yau da kullun, kuma ana amfani da ƙarfin matsin lamba a kan ɗaya daga cikin hannun gada. Ana manna takardar resistor akan kayan ƙarfe. Lokacin da aka yi amfani da nauyin, ƙarfin fitarwa na da'irar gada yana da alaƙa mai kyau da canjin resistor na hannun gada bayan ƙara ƙarfin gada na yau da kullun. Mai auna kai mai yawa yana zaɓar inductor guda biyu don canza nauyin zuwa siginar bayanai na ƙarfin lantarki mai aiki kuma ya aika shi zuwa tsarin sarrafawa ta atomatik.

1.1.1 Rak ɗin katin sauti Rak ɗin katin sauti shine firam ɗin ma'aunin tallafi ga sauran kayan aiki da kayan aiki, kuma an sanya na'urar firikwensin nauyi a kai. 1.1.2 Ana amfani da kayan motsa jiki (mota) galibi don taimakawa wajen sauke kayan da ba su da isasshen zagayawa. Gabaɗaya yana ƙunshe da injin tuƙi mai sauƙi na injin hannu mai karya baka tare da ruwan wukake masu jujjuyawa ko haƙoran ƙusa. Dangane da juyawar hannun mai karya baka, don hana gadojin jirgin ƙasa ko yanayin haɗin kayan. 1.1.3 Rak ɗin tabbatar da ma'auni Rak ɗin tabbatar da ma'auni shine matsakaici don auna kayan. Ya kamata a ƙayyade zaɓin kayan da aka ƙera bisa ga halayen kayan da aka ƙera, kuma ya kamata a zaɓi ƙarfinsa bisa ga adadin ciyarwa na mintuna 3 a ƙarƙashin fasahar sarrafawa na matsakaicin kwararar isarwa.

1.1.4 Na'urar jigilar sukurori (mota) ta fi sauran kayan aikin ciyarwa a rufe kyau. Ba wai kawai za ta iya jigilar kayan da aka sarrafa daidai ba, har ma ta guji tashi da zubar da kayan amfanin gona na foda. Ana amfani da ƙa'idar na'urar canza mita. Canza rabon gudu na injin yana yin gyare-gyare akai-akai ga ƙimar yankewa. 1.1.5 Kayan aikin tabbatar da na'urar auna nauyi ta hanyar amfani da na'urar auna nauyi ta ƙunshi na'urar auna nauyi mai cikakken hankali da tsarin sarrafa atomatik ta atomatik, wanda ake amfani da shi don saita manyan sigogi daban-daban, tambayar abubuwan da ke cikin bayanan ƙararrawa da kuma aikin sikelin auna nauyi mara nauyi. da amincewa, da sauransu. 1.1.6 Haɗin mai sassauƙa mai sarrafawa Tashoshin shiga da ciyarwa na na'urar auna nauyi mai yawa ya kamata su kasance haɗin da ke hana iska shiga don tabbatar da cewa haɗin da ke tsakanin tankin fitarwa da kayan aikin da ke gaba ba ya hana aunawa.

1.2 Ka'idar na'urar auna kai mai yawa da kuma dukkan tsarin Na'urar auna kai mai yawa tana auna lalacewar ingancin kayan da ke cikin kwandon aunawa da tabbatarwa a kowane lokaci na naúra bisa ga na'urori masu auna nauyi guda biyu na nau'in juriya da aka sanya a ƙasan maƙallin da aka gyara, kuma tana kwatanta jimlar kwararar takamaiman kayan tare da jimlar kwararar saituna. Don kwatantawa, yi amfani da na'urar canza mita don sarrafa rabon saurin injin ciyar da sukurori, don haka jimlar kwararar kayan ta yi daidai da ƙimar da aka saita. Aikin na'urar auna kai mai yawa ya kasu kashi biyu: a) Tsarin ciyarwa: lokacin da ingancin kayan da ke cikin kwandon aunawa da tabbatarwa ya ƙasa da ƙa'idar da allon sarrafawa ya saita, allon sarrafawa yana aika umarni don buɗe bawul ɗin daidaita matsin lamba a ƙarshen tankin fitarwa, kuma kayan da ke cikin kwandon aunawa da tabbatarwa. A wannan lokacin, ba zai yiwu a auna yawan kwararar ruwa bisa ga firikwensin ba, kuma allon sarrafawa yana aiki a cikin yanayin ƙarfin aiki, wato, yanayin sarrafa madauri na buɗewa, don kiyaye saurin motar lantarki mai canzawa ta DC ya zama iri ɗaya kafin caji, saboda duk tsarin caji yana da gajeru sosai, kuma layin layi b) Haɗin aunawa: lokacin da cika ya kai iyakar nauyin rumbun ajiya, kwamitin sarrafawa yana fitar da siginar bayanai don kashe bawul ɗin daidaita matsin lamba, ma'auni da tabbatarwa suna ƙare ciyarwa, kuma suna shiga aikin aunawa, wato, tsarin kula da madauri na rufewa. Rage nauyin kwandon shara da aka gwada ta hanyar firikwensin a kowane lokaci naúrar shine ƙimar kwararar ruwa ta kayan aiki. Dangane da kwatantawa da ƙimar da aka saita na ƙimar kwarara, ana gudanar da sarrafa ƙimar juyawar mitar DC na motar. Layin layi na wannan hanyar haɗin yana da girma sosai. Lokacin da nauyin kwandon shara ya ƙasa da ƙimar iyaka ta ƙasa, maimaita abin da ke sama. Duk tsarin.

Duba Hoto na (2) kamar yadda aka nuna. 2. Kula da na'urar auna nauyi mai yawa (dauki Schenck a matsayin misali) Na'urar auna nauyi mai yawa injin kayan ƙanshi ne da kayan aiki tare da ingantaccen gwajin auna fasaha ta atomatik. Ainihin, ba zai cutar da shi ba ta hanyar canza kayan aikin injiniya na jikin sikelin da tsarin ciyarwa, kuma yana da halaye na sikelin bayanai da sikelin masu canzawa. Saboda haka, bayan tsawon lokaci na samarwa da aiki (watanni 3), dole ne a gudanar da jerin kulawa da kulawa mai kyau.

2.1 Kula da bayanai marasa motsi Da farko duba haɗin mai laushi mai sarrafawa wanda aka haɗa shi da na'urar aunawa mai yawa, sannan a maye gurbinsa idan ya lalace ko ya yi rauni. Dangane da matsakaicin kewayon farantin gane jiki, ana shirya nauyin da aka daidaita a gaba, kuma ana iya daidaita kashi 25%, 50%, 75%, 100% na matsakaicin kewayon. 2.1.1 Gyaran nauyi na Tare a) Danna maɓallin aiki, gudanar da maɓallin zaɓi kuma bincika Calib. Ayyuka;b) Danna Shigar, a zahiri sarrafa maɓallin zaɓi, nemi Tw:Tare; c) Danna {C}{C}, kwararar shirin zai fara ta atomatik, bayan ya daidaita, danna Share, danna Soke.

2.1.2 Gyaran bayanai marasa motsi a) Danna maɓallin aiki, kunna maɓallin zaɓi, kuma bincika Calib. Ayyuka;b) Danna Shigar, maɓallin zaɓin aiki na ainihi, nemi CW:WeightCheck;c) Danna, kwararar shirin zai fara ta atomatik, bayan ya daidaita, za a sami layuka biyu na bayanan nuni, bayanan nuni da ke sama sune ingancin nauyi na yau da kullun da ake buƙata don daidaitawa, Bayanin da aka nuna a ƙasa shine ingancin kayan da ke cikin hopper a yau. Sanya matsakaicin nauyin wani inganci da ake buƙata don daidaitawa a saman hopper; d) Danna, kwararar shirin zai fara ta atomatik, bayan ya daidaita, danna Share, danna Soke, daidaitawa ya ƙare, kuma an cire matsakaicin nauyi. 2.1.3 Ana daidaita nauyin yau da kullun ɗaya bayan ɗaya zuwa cikakken sikelin, kuma bayanan da aka nuna akan ma'aunin daidaitawa na sikelin na kwamitin sarrafawa iri ɗaya ne da na yau da kullun da aka ƙara wa jikin sikelin, sannan danna don daidaita cikakken sikelin akan ma'aunin daidaitawa. , karkacewar ba ta wuce 0.1%.

2.2 Kulawa Mai Sauƙi 2.2.1 Daidaita kusurwoyi huɗu na na'urar aunawa mai yawan kai tare da ma'aunin daidaito Sanya ma'aunin nauyi na 25kg akan kowanne daga cikin na'urorin aunawa mai yawan kai huɗu don duba ko karkacewar tana cikin kewayon da aka yarda, idan babu kewayon ƙimar kuskure na 0 A cikin .1%, yana da mahimmanci a daidaita na'urori masu auna nauyi guda biyu da matse ƙusoshin anga na jikin sikelin don sa karkacewar ta cika buƙatun. 2.2.2 Gyara mai ƙarfi a) Da farko saita kusan 50% na kewayon da aka kimanta (ba zai iya zama ƙasa da 30%) ba, fara ciyarwa; b) Danna maɓallin aiki, maɓallin zaɓin aiki na ainihi, nemi Calib. Ayyuka; danna shigar, kuma a zahiri sarrafa maɓallin zaɓi don nemo AdaptVol. Disch, danna don shigarwa; c) Jira ƙimar da aka yiwa alama ta bayanin da aka nuna ta canza cikin sauƙi kuma a cikin ƙaramin kewayon, danna Share, danna Soke; d) Ci gaba da aikin yankewa na tsawon akalla minti 10, kayan da aka fitar daga shigarwar ma'aunin nauyi da fitarwa dole ne su kasance ta hanyar lantarki tare da matakin daidaito mafi girma. A auna wannan kayan, idan aka kwatanta da ƙimar da aka saita, karkacewar ta ƙasa da 0.5%. 3. Kula da kurakurai na yau da kullun 3.1 An gano cewa ingancin takamaiman kayan aikin foda da aka nuna akan allon aiki na allon aiki yana da karkacewa, kuma kewayon shine 4g na tabbatacce da mara kyau. Manyan canje-canje a) Duba ko sikelin nauyi mara nauyi ya shafi (kamar ko kebul ɗin an ɗaure shi, ko murfin ya yi datti, ko tagogi da ƙofofi a buɗe suke); b) Share kayan aikin foda a cikin ma'ajiyar aunawa da tabbatarwa, sannan a sake cire shi, Daidaita bayanai masu tsauri; c) Daidaita aiki mai ƙarfi na nauyin mara nauyi, an gano cewa kuskuren ya wuce 1%; d) Sauya firikwensin nauyi, firikwensin nauyi yana cikin sassan da suka dace, nauyin ya wuce ƙimarsa mafi girma, yana da sauƙin lalatawa har abada, Ya kamata a dakatar da shi a kusa da jikin sikelin "Hana hawa" Alamomi, sanya shingen tsaro.

Idan har yanzu ba a warware kurakuran da aka saba gani a cikin wannan tsari ba, ya kamata a yi la'akari da cewa lokacin da ba a buƙatar auna nauyi na dogon lokaci ba, ana ba da shawarar a yi amfani da na'urori masu ɗaurewa guda 4 don haɗawa da maƙallin da aka gyara na ɗakin aunawa da tabbatarwa, don haka na'urar firikwensin nauyi ta tsaya a cikin iska kuma ba za ta iya ɗaukar ƙarfin ba. 3.2 Fitowar kwandon tabbatar da yanayin auna nauyi ƙarami ne, kuma yawan kwararar na'urar ɗaukar sukurori mai ɗagawa da yawa har yanzu ba ta da tasiri, kuma yanayin yana ƙara tsananta a) Duba ko allon sarrafa software na tsarin duba kai yana da wasu lambobin matsala; An lura da ƙofar ramin kuma an soka ta, kuma an gano cewa bangon rumbun ajiya yana da santsi da tsabta, babu datti a ciki, kayan aikin foda ba su da danshi da sanyi, kuma ruwan yana da kyau, don haka an cire toshewar kayan kayan foda; c) Akwai matsin lamba mai kyau a cikin manhajar tsarin auna nauyi mai yawa. Bayan dubawa, an tabbatar da cewa haɗin mai laushi mai sarrafawa a ƙarshen sama na tashar ciyarwa yana da yanayin matsin lamba mai kyau, kuma ramin lura na bututun tashar ciyarwa yana buɗewa, kuma kayan aikin foda da yawa suna fitowa. Saboda binciken, akwai kwararar zafi a ƙasan kayan haɗin, wanda ke sa haɗin mai laushi mai sarrafawa ya jike da sanyi, wanda ke haifar da ajiyar kayan aikin foda.

Saboda haka, lokacin tsaftace kayan aiki a ƙasan ɓangaren sikelin mara nauyi, ya kamata a rufe tashar ciyarwa ta sikelin mara nauyi da jakar marufi don hana kayan amfanin gona masu ƙura komawa ga danshi da haɗuwa a cikin yanayin rashin nauyi. 3.3 A duk lokacin ci gaba da ciyar da injin ciyarwa irin na sukurori, ana canza mitar mai farawa mai laushi daga 10Hz zuwa 35Hz, kuma saurin injin ba shi da tabbas. Duba ko kayan aikin sun makale a cikin ƙaramin mai ciyarwa; c) daidaita bayanai masu tsauri da daidaitawar ƙarfin nauyi mara nauyi; d) duba na'urori masu auna nauyi guda biyu, kuma auna daidai ko masu tsayayyar hannun gada sun yi daidai da takamaiman ƙima, da ƙimar da aka saba Nisa ba ta yi girma ba; e) Ana zargin cewa na'urar auna nauyi ta lalace kuma tana haifar da kurakurai na yau da kullun a cikin tsarin da ba a saba ba, maye gurbin sabon na'urar auna nauyi, kuma kurakurai na yau da kullun sun kasance; f) Sauya mai farawa mai laushi, kuma komai yana aiki akai-akai na tsawon kwana uku, bayan kwana na 4. Kurakuran da aka saba har yanzu suna nan; g) Lokacin da ake duba kariyar ƙasa, an gano cewa lokacin da aka motsa kebul mai kariya na firikwensin da ke tsakanin akwatin sarrafawa da sikelin mara nauyi a cikin jikin bututun kebul, saurin injin wani lokacin yana da ƙarfi sosai, kuma an kawar da kurakuran gama gari na kebul mai kariya gaba ɗaya. Yin nazarin dalilin, saboda layin kariya na kebul mai kariya na firikwensin nauyi mara nauyi ya lalace, canjin ƙarfin wutar lantarki na tsarin samar da wutar lantarki na AC da kuma jituwar fitarwa na mai farawa mai laushi yana shafar shi, wanda ke haifar da tasirin ƙarfin lantarki na firikwensin don aika siginar bayanai.

Bugu da ƙari, lokacin da aka tura kebul mai kariya daga firikwensin a cikin jikin bututun kebul, ya kamata a sanya shi daban da kebul na sadarwa da AC ko kuma a tura shi ta hanyar bututu mai zaman kansa. 4 Takaitawa Saboda na'urar aunawa mai yawa injin kayan ƙanshi ne da kayan aiki tare da tabbatar da ma'auni, daidaiton kayan ƙanshi yana da girma, tsarin sarrafa atomatik na atomatik yana da rikitarwa, kuma yanayin lahani na gama gari ya bambanta, don haka ba abu ne mai sauƙi a duba wuraren lahani na gama gari daidai ba. Editan yana tunanin cewa kawai lokacin da muke yawan mai da hankali kan kula da injuna da kayan aiki, da ƙarfin gwiwa don haɓaka tare da ainihin yanayin, da kuma yin nazari da rarrabewa sosai lokacin da muka fuskanci matsaloli, za mu iya ci gaba da tara ƙwarewar aiki da kuma tabbatar da cewa muna da matsala a cikin binciken kurakurai na gama gari., rage lokacin gano kurakurai.

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