Kugadziriswa kwenguva dzose uye kugadziriswa kwezvikanganiso zvakajairika zvemuchina wehuremu hwemisoro yakawanda

Munyori: Smartweigh– Huremu hwemisoro yakawanda

Multihead weigher chishandiso chemagetsi chekugadzira otomatiki chine microprocessor sekiyi, icho chakagadzirwa zvakanyanya mukuyera nekusimbisa zviyero zvedata re static. Kuongororwa kwemetrological uye kuendeswa kwezvinhu, zvinhu zvegranular, zvinhu zvemucheto, zvinhu zvebhora, nezvimwewo. Chakakamurwa kuita nzira mbiri dzekushanda, imwe ndeye batch seasoning, iyo inoratidzwa nekudyisa kwegap, uye kutsauka kunodzorwa pa0.1%; imwe ndeye rotary seasoning yekutarisa kuyerera kwemvura, uye kutsauka kunowanzo dzorwa pa0.2% Pakati pe ~0.5%, inogona kudzora huwandu hwakati hwemvura yemhando yepamusoro yekuwedzera zvinhu zvemhando yepamusoro kumidziyo yepakati neyepasi, kuitira kuti ienderere mberi nemaitiro ese ekugadzira. Mupepeti anotora French Schenck weight loss ye continuous feeding method semuenzaniso, uye anonyanya kutaura misimboti yekutanga yechimiro che multihead weigher, kugadzirisa kwezuva nezuva uye kugadzirisa zvikanganiso zvakajairika.

1 chimiro chemuchina wekuyera misoro yakawanda, musimboti uye matanho ekushanda kwemuchina wekuyera misoro yakawanda Zvishandiso, kubatana kwakapfava kunofambisa mhepo, chinodzora kuyera, nezvimwewo. Sezvakaratidzwa mumufananidzo (1), sensor yemutoro ndiyo chinhu chakakosha chemuchina wekuyera misoro yakawanda, uye sensor yakasimba yekudzivirira kusvuta ine resolution yepamusoro ndiyo inonyanya kushandiswa. Chimiro chayo inzira yakajairika yedunhu remabhiriji, uye simba rekusvuta rinoshandiswa kune rimwe remaoko ebhiriji. Pepa rekudzivirira rinonamirwa pazvinhu zvesimbi. Kana mutoro waiswa, voltage inobuda yedunhu rebhiriji inobatanidzwa zvakanaka nekuchinja kwemuchina wekuyera bhiriji mushure mekuwedzera voltage yebhiriji yakajairwa. Muchina wekuyera misoro yakawanda unosarudza ma inductor maviri kuti achinje mutoro kuita chiratidzo chedata remagetsi anoshanda uye outumira kune otomatiki system yekudzora.

1.1.1 Raki yekadhi reruzha Raki yekadhi reruzha ndiyo furemu yekutsigira zvimwe zvikamu nemidziyo, uye sensor yehuremu yakaiswa pairi. 1.1.2 Mudziyo wekukurunga (mota) unonyanya kushandiswa kubatsira kuburitsa zvinhu zvisina kufambiswa zvakanaka. Kazhinji unoumbwa nemota iri nyore yemuchina weruoko unopwanya arch une spiral auger blades kana mazino ezvipikiri. Zvichienderana nekutenderera kweruoko runopwanya arch, kudzivirira mabhiriji echitima kana mamiriro ekubatanidza zvinhu zvisina kugadzika. 1.1.3 Raki yekusimbisa kuyerwa Raki yekusimbisa kuyerwa ndiyo nzira yekuyera zvinhu zvisina kugadzika. Kusarudzwa kwezvinhu zvisina kugadzika kunofanirwa kusarudzwa zvichienderana nehunhu hwezvinhu zvisina kugadzika, uye kugona kwayo kunofanirwa kusarudzwa zvichienderana nehuwandu hwekudyisa hwemaminitsi matatu pasi pehunyanzvi hwekugadzirisa hwehuwandu hwehuwandu hwekufambisa.

1.1.4 Sikuruu yekufambisa screw conveyor (motor) yakanaka kupfuura mimwe michina yekudyisa yakavharwa. Haingogone kutakura zvinhu zvisina kugadzirwa zvakaenzana chete, asiwo kudzivirira kubhururuka nekubuda kwezvinhu zvisina kugadzirwa zveupfu. Nheyo yekushandura frequency inoshandiswa. Kuchinja chiyero chekumhanya kwemota kunoita kuti pave nekugadzirisa nguva dzose kune mwero wekucheka. 1.1.5 Midziyo yekudzora yekuongorora yeweighing controller inoumbwa nedhiraivha yehuremu hwemahedhi akawanda yakangwara uye sisitimu yekudzora otomatiki otomatiki, iyo inoshandiswa pakuisa maparamita akasiyana-siyana makuru, kubvunza zviri mukati meruzivo rwealamu uye kushanda kwechikero chekuyera chisina uremu. uye kubvumidzwa, nezvimwewo. 1.1.6 Kubatana kunochinjika kwekufambisa. Nzvimbo dzekupinda nedzekudya dzemuchina wehuremu hwemahedhi akawanda dzinofanira kunge dzakabatirira mhepo kuti dzive nechokwadi chekuti kubatana pakati petangi rekuburitsa nemidziyo inotevera hakukanganisi kuyera.

1.2 Nheyo yemuchina wekuyera misoro yakawanda uye maitiro ese. Muchina wekuyera misoro yakawanda unoyera kukuvara kwemhando yezvinhu zvakagadziriswa mubhini rekuyera nekusimbisa panguva imwe neimwe zvichienderana nemasensa maviri ehuremu emhando yestrain-resistor akaiswa pasi pebracket yakagadziriswa, uye unoenzanisa kuyerera kwese kwezvinhu zvakananga nekuyerera kwese kwezvirongwa. Kuti uenzanise, shandisa frequency converter kudzora chiyero chekumhanya kwemota yekudyisa screw, kuitira kuti kuyerera kwese kwezvinhu kuenderane nehukuru hwakatarwa. Basa remuchina wekuyera misoro yakawanda rakakamurwa kuita zvikamu zviviri: a) Maitiro ekudyisa: kana mhando yezvinhu zvakagadziriswa mubhini rekuyera nekusimbisa iri pasi pemuganhu wakaderera wakaiswa nebhodhi rekudzora, bhodhi rekudzora rinotumira murairo wekuvhura vharuvhu rinodzora kumanikidzwa pamucheto wezasi wetangi rekuburitsa, uye zvinhu zvakagadziriswa zvinopinda mubhini rekuyera nekusimbisa. Panguva ino, hazvigoneke kuyera mwero wekuyerera zvichienderana nesensor, uye bhodhi rekudzora riri kushanda mumamiriro ezvinhu esimba, ndiko kuti, mamiriro ekudzora akavhurika, kuchengetedza kumhanya kwemota yeDC variable frequency electromagnetic speed regulation kuti ive yakafanana neyasati yachajwa, nekuti maitiro ese ekuchaja ipfupi kwazvo, uye linearity b) Weighing link: kana kuzadza kwasvika pamuganho wehuremu hwewarehouse, control panel inoburitsa chiratidzo chedata kuti ibvise pressure regulating valve, warehouse yekuyera nekusimbisa inogumisa feeding, uye inopinda mukushanda kwekuyera, ndiko kuti, closed-loop control system. Kuderedzwa kwehuremu hwebhini hwakaedzwa nesensor per unit time ndiyo raw material flow rate. Zvichienderana nekuenzanisa ne preset value ye flow rate, DC frequency conversion rate control yemota inoitwa. Linearity yeiyi link yakakwira. Kana huremu hwebhini huri pasi pemutengo wakaderera, dzokorora zviri pamusoro apa Maitiro ese.

Ona Mufananidzo (2) sezvakaratidzwa. 2. Kugadziriswa kwakajairika kwemuchina wekuyeresa une misoro yakawanda (tora Schenck semuenzaniso) Muchina wekuyeresa une misoro yakawanda muchina wezvinonhuwira nemidziyo ine mwero wepamusoro wekuongorora tekinoroji ye otomatiki. Chaizvoizvo, hauzokuvadzwi nekushandurwa kwemuchina wezviyero zvemuviri wechikero nesangano rekudya, uye une zvese zviri zviviri static uye Hunhu hwezviyero zvedata uye dynamic scales. Naizvozvo, mushure menguva yekugadzirwa nekushanda kunoramba kuripo (mwedzi mitatu), manejimendi akagadziriswa uye kugadziriswa kunofanirwa kuitwa.

2.1 Kugadzirisa data rakamira Kutanga tarisa kubatana kwakapfava kwemhepo kwakabatana ne multihead weigher, woitsiva kana yakakuvara kana kuti isina kusimba. Zvichienderana nehuwandu hwakanyanya hweplate yekuzivikanwa kwemuviri wechikero, huremu hwakajairika hunogadzirwa pachine nguva, uye 25%, 50%, 75%, 100% yehuwandu hwakanyanya hunogona kuenzaniswa. 2.1.1 Kugadzirisa huremu hweTare a) Dzvanya kiyi yebasa, shandisa kiyi yekusarudza uye tsvaga Calib. Mabasa;b) Dzvanya Enter, shandisa kiyi yekusarudza, tsvaga Tw:Tare; c) Dzvanya {C}{C}, kufamba kwepurogiramu kuchatanga otomatiki, mushure mekunge yagadzikana, tinya Clear, tinya Cancel.

2.1.2 Kugadziriswa kwedata risingachinji a) Dzvanya kiyi yebasa, shandisa kiyi yekusarudza, uye tsvaga Calib. Mabasa;b) Dzvanya Enter, kiyi chaiyo yekusarudza mashandiro, tsvaga CW:WeightCheck;c) Dzvanya, kuyerera kwepurogiramu kuchatanga otomatiki, kana yagadzikana, pachava nemitsetse miviri yeruzivo rwekuratidza, ruzivo rwekuratidza rwuri pamusoro apa ndirwo huremu hwakajairika hunodiwa pakugadzirisa, Ruzivo rwuri pazasi ndirwo hunhu hwezvinhu zvakabikwa muhopper nhasi. Isa huremu hwakajairika hwehunhu hwakati hunodiwa pakugadzirisa pamusoro pehopper; d) Dzvanya, kuyerera kwepurogiramu kuchatanga otomatiki, kana yagadzikana, tinya Clear, tinya Cancel, kuyera kwapera, uye huremu hwakajairika hunobviswa. 2.1.3 Huremu hwakajairika hunogadziriswa chimwe nechimwe kusvika pachiyero chakazara, uye ruzivo rwunoratidzwa pachiyero chekugadzirisa interface chepaneru yekudzora hunhu hwakafanana nehuremu hwakajairika hwakawedzerwa kumutumbi wechikero, wobva wadzvanya kuti ugadzirise chiyero chakazara pachiyero chekugadzirisa interface. , kutsauka kuri pasi pe0.1%.

2.2 Kugadzirisa Kushanda Kwemagetsi 2.2.1 Gadzirisa makona mana emuchina wekuyeresa une misoro yakawanda uchishandisa huremu hwakajairwa. Isa huremu hwakajairika hwe25kg pane imwe neimwe yemichina mina yekuyeresa ine misoro yakawanda kuti uone kana kutsauka kuri mukati mehuwandu hunobvumidzwa, kana pasina huwandu hwekukanganisa hwe0. Mukati me .1%, zvakakoshawo kugadzirisa masensa maviri ehuremu uye mabhaudhi ekusimbisa emuviri wechikero kuti kutsauka kuenderane nezvinodiwa. 2.2.2 Kugadzirisa Kushanda Kwemagetsi a) Kutanga seta inenge 50% yehuwandu hwakatarwa (hahugone kudzika kupfuura 30%), tanga feeder; b) Dzvanya kiyi yebasa, kiyi chaiyo yekusarudza mashandiro, tsvaga Calib. Mabasa; dzvanya enter, uye nyatso shandisa kiyi yekusarudza kuti uwane AdaptVol. Disch, dzvanya kuti upinde; c) Mirira kuti kukosha kwakaratidzwa kweruzivo rwuri kuratidzwa kuchinje zvakanaka uye muhuwandu hudiki, dzvanya Clear, dzvanya Cancel; d) Kucheka nguva dzose kwemaminitsi gumi, chinhu chinoburitswa kubva mu multihead weigher inlet uye outlet chinofanira kuitwa nemagetsi zvine mwero wepamusoro. Kuyera chinhu ichi, zvichienzaniswa ne preset value, kutsauka kuri pasi pe 0.5%. 3. Kuchengetedza zvikanganiso zvakajairika 3.1 Zvakaonekwa kuti mhando yemuchina weupfu chaiwo unoratidzwa pa operation panel ye operation panel ine drift, uye huwandu hwacho huri 4g hwezvakanaka nezvakaipa. Kuchinja-chinja kukuru a) Tarisa kana chikero chekuyera chisina huremu chakanganiswa (senge kana tambo dzakasungirirwa, kana chifukidziro chakasviba, kana mahwindo nemasuo akavhurika); b) Bvisa michina yeupfu muwareji yekuyera nekusimbisa, woibvisa zvakare, Static data calibration; c) Dynamic calibration yehuremu husina huremu, yakawana kuti kukanganisa kwacho kwapfuura 1%; d) Kutsiva weight sensor, load sensor ndeyezvikamu zvine kunyatsojeka, mutoro wacho wapfuura kukosha kwawo kwepamusoro, zviri nyore kwazvo kuparadza zvachose, Inofanira kusungirirwa kutenderedza scale body "Kurambidza kukwira"Zviratidzo, isa guardrails.

Kana zvikanganiso zvakajairika mukuita kwataurwa pamusoro apa zvisati zvagadziriswa, zvinofanirwa kufungwa kuti kana huremu husina huremu husingadiwe kwenguva yakareba, zvinokurudzirwa kushandisa michina mina yekubatanidza nebhuraketi rakagadzika rekamuri rekuyera nekusimbisa, kuitira kuti sensor yehuremu irege kusungirirwa mumhepo uye isakwanise kutsungirira simba. 3.2 Kubuda kwebhini rekuongorora huremu husina huremu kudiki, uye mwero wekuyerera kwe lifting multi-tube screw conveyor hausati washanda, uye mamiriro acho ari kuramba achiwedzera kuipa a) Tarisa kana software control board ye self-inspection system ine ma code edambudziko; Gonhi re manhole rakaonekwa ndokubayiwa, uye zvakaonekwa kuti madziro ewarehouse akanga akatsetseka uye akachena, pakanga pasina tsvina mukati, michina yehupfu yakanga isina kunyorova uye kutonhora, uye kuyerera kwacho kwakanga kwakanaka, saka kuvharika kwezvinhu zvemidziyo yehupfu kwakabviswa; c) Kune kumanikidzwa kwakanaka mukati mesoftware ye multihead weigher system. Mushure mekuongorora, zvinoonekwa kuti conductive soft connection iri kumusoro kwe feeding port ine positive pressure condition, uye gomba rekutarisa re feeding port rinovhurwa, uye michina yakawanda yeupfu inobuda. Nekuda kwekuongorora, pane kuyerera kwekupisa pachikamu chezasi che connecting midziyo, izvo zvinoita kuti conductive soft connection ive yakanyorova uye inotonhora, zvichikonzera kuiswa kwemidziyo yeupfu.

Saka, pakuchenesa michina iri muchikamu chezasi chechikero chisina huremu, nzvimbo yekudyisa yechikero chisina huremu inofanira kuvharwa nebhegi rekurongedza kudzivirira zvinhu zvakabikwa zveupfu kuti zvisadzoke kuhunyoro nekuungana mumamiriro asina huremu. 3.3 Munguva yese yekudyisa mota yemhando yescrew-type, frequency yestarter yakapfava inochinjwa kubva pa10Hz kuenda ku35Hz, uye kumhanya kwemota hakuna kugadzikana. Tarisa kana zvinhu zvakabikwa zvakanamira mu screw feeder yepasi; c) gadzirisa data rakamira uye calibration inochinja yehuremu husina huremu; d) tarisa masensa maviri ehuremu, uye ongorora nemazvo kana ma bridge arm resistors achienderana nehukuru hwakatarwa, uye kukosha kwakajairika. Daro harisi rakakura zvakanyanya; e) Fungidzira kuti sensor yehuremu yaora uye inokonzera zvikanganiso zvakajairika mumasisitimu akasiyana, tsiva sensor itsva yehuremu, uye zvikanganiso zvakajairika zvinoramba zviripo; f) Tsiva starter yakapfava, uye zvese zvinoshanda zvakajairika kwemazuva matatu, mushure mezuva rechina zvikanganiso zvakajairika zvichiripo; g) Pakutarisa dziviriro yepasi, zvinowanikwa kuti kana tambo yakadzivirirwa yesensor yakabatana pakati pebhokisi rekudzora nechikero chisina huremu ikafambiswa mumuviri wetambo, kumhanya kwemota dzimwe nguva kwakasimba, uye zvikanganiso zvakajairika zvetambo yakadzivirirwa zvinobviswa zvachose. Kuongorora chikonzero, nekuti jira rekudzivirira retambo yakadzivirirwa yesensor yekuyera huremu yakakuvara, rinokanganiswa nekuchinja-chinja kwemagetsi emagetsi eAC power supply system uye maharmoniki emagetsi estarter yakapfava, zvichikonzera simba remagetsi ekushanda kwesensor kutumira chiratidzo chedata.

Pamusoro pezvo, kana tambo ine sensor yakavharwa ichiendeswa mu trunking trunking body, inofanira kuiswa yakasiyana netambo dzekutaurirana neAC kana kuendeswa kuburikidza ne conduit yakazvimirira. 4 Pfupiso Nekuti multihead weiger muchina we seasoning nemidziyo ine kuyerwa kwekuyerwa, seasoning chaiyo yakakwira, automatic automatic control system yakaoma, uye mamiriro e common fault akasiyana, saka hazvisi nyore kutarisa nemazvo nzvimbo dzakajairika dze fault. Mupepeti anofunga kuti chete kana tichiwanzo tarisa zvakanyanya pakugadzirisa michina nemidziyo, kuva neushingi hwekuvandudza pamwe chete nemamiriro chaiwo, uye kuongorora zvakajeka uye kusiyanisa zvakakwana patinosangana nematambudziko, ndipo patinogona kuramba tichiunganidza ruzivo rwebasa uye kuona kuti tiri kutarisana nematambudziko mu common fault inspections. , kuderedza nguva yekuona fault.

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