Routine kugadzirisa uye zvakajairika kukanganisa kugadzirisa kwemultihead weigher

Munyori: Smartweigh–Multihead Weighter

Multihead weigher ndeye mechaniki otomatiki midziyo ine microprocessor sekiyi, iyo inogadzirwa zvakanyanya mukuyera uye kusimbiswa kweiyo static data zviyero. Metrological verification uye kuendesa zvinhu, granular zvinhu, kumucheto zvinhu, bhora zvinhu, etc. Inokamurwa kuva maviri kushanda modes, imwe batch seasoning, iyo inoratidzirwa gap kudya, uye kutsauka kunodzorwa kumativi 0.1%; imwe yacho inotenderera yekuyerera yekutarisa kuyerera, uye kutsauka kunowanzo kudzorwa pa 0.2% Pakati pe ~ 0.5%, inogona kudzora humwe huwandu hwekuyerera kwemvura yakasvibirira kuwedzera zvigadzirwa zvemhando inodiwa kumidziyo yepakati uye yepasi, kuitira kuenderera mberi nehurongwa hwese hwekugadzira. Mupepeti anotora iyo French Schenck uremu kurasikirwa kweiyo inoenderera yekudyisa nzira semuenzaniso, uye inonyanya kusuma nheyo dzekutanga dzechimiro cheiyo multihead weigher, kugadzirisa kwezuva nezuva uye kunowanzo kukanganisa kugadzirisa.

1Multihead weigher structure, musimboti uye nhanho dzekushanda dze multihead weigher Equipment, conductive soft connection, weigher controller, etc. Sezvinoratidzwa mumufananidzo (1), sensor inotakura ndicho chinhu chinokosha chemuyero wemultihead, uye yakasimba yakakwirira-resolution resistance. strain gauge sensor inonyanya kushandiswa. Chimiro chayo inzira yakajairwa yebhiriji redunhu, uye strain simba rinoiswa kune rimwe remaoko ebhiriji. Iyo resistor sheet inonamirwa pane simbi zvinhu. Kana mutoro wacho waiswa, iyo inobuda voltage yedunhu rebhiriji inoenderana neshanduko yebhiriji ruoko resistor mushure mekuwedzera yakajairwa bhiriji voltage. Iyo multihead weigher inosarudza maviri inductors kuti ichinje mutoro kuita yekushanda voltage data chiratidzo uye ichiendesa kune otomatiki control system.

1.1.1 Ruzha kadhi rack Iyo inonzwika kadhi rack ndiyo inotsigira point frame yezvimwe zvikamu uye midziyo, uye uremu sensor yakaiswa pairi. 1.1.2 Midziyo yekukuchidzira (motor) inonyanya kushandiswa kubatsira kuburutsa midziyo isina kufambiswa zvakanaka. Iyo inowanzo umbwa neyakapusa dhiraivha mota yemuchina wekupwanya ruoko ane spiral auger blades kana mazino ezvipikiri. Zvinoenderana nekutenderera kwe arch-breaking arm , kudzivirira njanji mabhiriji kana bonding mamiriro ezvinhu mbishi. 1.1.3 Chiyero chekuongorora dura Chiyero chekuongorora dura ndiyo yepakati yekuyera huremu hwezvigadzirwa. Kusarudzwa kwezvinhu zvakasvibirira kunofanirwa kutariswa zvinoenderana nehunhu hwezvakagadzirwa, uye huwandu hwayo hunofanirwa kusarudzwa zvinoenderana ne3min yekudyisa huwandu pasi peiyo tekinoroji yekugadzira iyo yakanyanya kuburitsa kuyerera kwese.

1.1.4 The screw conveyor (motor) screw conveyor yakanaka kupfuura mimwe midziyo yakavharwa yekudyisa. Iyo haingogone kutakura zvigadzirwa zvakaenzana, asiwo kudzivirira kubhururuka uye kubuda kwehupfu. Nheyo ye frequency converter inoshandiswa. Kuchinja chiyero chekumhanya chemota kunoita kuenderera kugadziridza kune slicing rate. 1.1.5 Weighbour controller metrological verification control equipment inoumbwa neine hungwaru huzere huremu hwekuyeresa dial uye inokwana otomatiki yekudzora system, iyo inoshandiswa kuseta akasiyana ma paramita makuru, kubvunza kwezviri mukati mearamu ruzivo uye kushanda. chechiyero chisina uremu chekuyera. nemvumo, nezvimwe. 1.1.6 Conductive flexible connection Nzvimbo yekupinza uye yekudyisa ye multihead weigh kazhinji inofanira kunge iine air-tight conductive flexible connections kuti ive nechokwadi chekuti kubatana pakati petangi rekubuda nemudziyo unotevera hautadzisi kuyerwa.

1.2 Iyo musimboti weiyo multihead weigher uye iyo yese process Iyo multihead weigher inoyera kukuvadzwa kwemhando yezvigadzirwa muyero uye yekusimbisa bhini pane imwe unit nguva zvichienderana neaviri strain-resistor rudzi uremu sensors akaiswa pazasi peyakagadziriswa. bracket, uye inoenzanisa kuyerera kwese kwezvishandiso zvakanangana nekuyerera kwese kwezvirongwa. Kuenzanisa, shandisa frequency converter kudzora chiyero chekumhanya che screw feeding mota, kuitira kuti kuyerera kwese kwechinhu kuenderane ne preset kukosha. Basa reiyo multihead weigher rakakamurwa kuita zvikamu zviviri: a) Kudyisa maitiro: kana mhando yezvigadzirwa muyero uye yekusimbisa bhini iri pasi peiyo yakaderera muganho wakagadzwa nebhodhi rekutonga, iyo control board inotumira murairo vhura iyo yekumanikidza inodzora vharafu kumucheto kwezasi kwetangi rekuburitsa, uye iyo mbishi inopinza muyero uye yekusimbisa bhini. Panguva ino, hazvigoneke kuyera chiyero chekuyerera zvinoenderana ne sensor, uye bhodhi rekutonga riri kushanda munzvimbo yekugona, kureva, yakavhurika-loop yekudzora mamiriro, kuchengetedza iyo DC inosiyana frequency electromagnetic speed regulation mota kumhanya kusvika. ive yakafanana neyekutanga kubhadharisa, nekuti iyo yese yekuchaja ipfupi kwazvo, uye mutsara b) Weighing link: kana kuzadza kwasvika pamuganho wehuremu hwekuchengetera, iyo control panel inoburitsa chiratidzo chedata kudzima kumanikidza inodzora valve, iyo yekuyera uye yekusimbisa imba yekuchengetera inogumisa kudyisa, uye inopinda mukuyera kushanda, ndiko kuti, yakavharwa-loop control system. Kudzikiswa kwehuremu hwebhini yakayedzwa ne sensor pane imwe nguva yeyuniti ndiyo mbishi yekuyerera mwero. Zvinoenderana nekuenzanisa neiyo preset kukosha kweyero yekuyerera, iyo DC frequency yekushandura chiyero chekudzora mota inoitwa. Mutsara weiyi link wakanyanya kukwirira. Kana uremu hwebhini huri pasi peiyo yakaderera muganho kukosha, dzokorora zviri pamusoro Iyo yese maitiro.

Ona Mufananidzo (2) sezvakaratidzwa. 2. Kugadziriswa kunowanzoitwa multihead weigher (tora Schenck semuenzaniso) Multihead weigher ishongedzo yemuchina uye midziyo ine dhigirii yepamusoro yeautomation tekinoroji kuyerwa kwekuongorora. Chaizvoizvo, haizokuvadzwa neshanduko yemuchina weiyo chiyero chemuviri uye sangano rekudya, uye ine zvese zvakamira uye Hunhu hwe data zviyero uye masikero ane simba. Naizvozvo, mushure menguva yekuenderera mberi kwekugadzira uye kushanda (3 mwedzi), nhevedzano yekunatswa manejimendi uye kugadzirisa kunofanirwa kuitwa.

2.1 Static data kuchengetedza Tanga watarisa conductive soft connection yakabatana nemultihead weigh, woitsiva kana yakanganiswa kana brittle. Zvinoenderana nehupamhi hwehupamhi hwendiro yechiratidzo chemuviri, huremu huremu hunogadzirwa pachine nguva, uye 25%, 50%, 75%, 100% yehuwandu hwepamusoro hunogona kuenzaniswa. 2.1.1 Tare kugadzirisa uremu a) Dzvanya kiyi yekushanda, shandisa kiyi yekusarudza uye tsvaga Calib. Mabasa;b) Dzvanya Enter, nyatso shandisa kiyi yekusarudza, tsvaga Tw:Tare; c) Dzvanya {C}{C}, kuyerera kwechirongwa kunotanga otomatiki, mushure mekunge kwagadzikana, dzvanya Clear, press Cancel.

2.1.2 Kugadziriswa kwe data static a) Dzvanya kiyi yebasa, shandisa kiyi yekusarudza, uye tsvaga Calib. Mabasa;b) Dzvanya Enter, kiyi chaiyo yekusarudza oparesheni, tsvaga CW: WeightCheck; c) Dzvanya, kuyerera kwechirongwa kunotanga otomatiki, mushure mekugadzikana, pachave nemitsara miviri yeruzivo rwekuratidzira, iyo iri pamusoro inoratidza ruzivo yakajairwa huremu huremu hunodiwa pakuenzanisa, Ruzivo runoratidzwa pazasi imhando yezvakagadzirwa muhopper nhasi. Isa huremu hwehumwe hunhu hunodiwa pakugadzirisa pamusoro pehopper; d) Dzvanya, kuyerera kwechirongwa kunotanga otomatiki, mushure mekugadzikana, dzvanya Bvisa, dzvanya Cancel, iyo calibration yapera, uye huremu hwakajairwa hwabviswa. 2.1.3 Huremu hwakajairwa hunogadziridzwa chimwe nechimwe kusvika pachiyero chakazara, uye ruzivo rwakaratidzwa pachiyero checalibration interface ye control panel ndeyemhando yakafanana nehuremu hwakajairwa hunowedzerwa kumutumbi wechikero, wobva wadzvanya kuti uenzanise chikero chakazara pachiyero chekugadzirisa interface. , kutsauka kuri pasi pe0.1%.

2.2 Kugadzirisa zvine simba 2.2.1 Gadzirisa makona mana ehuremu hwemultihead ane huremu hwakajairwa Isa 25kg huremu hwakajairwa pane chimwe nechimwe chezviyereso zvina zvakasiyana-siyana kuti uone kana kutsauka kuri mukati mechikamu chinotenderwa, kana pasina kukanganisa kukosha kwe 0 Mukati . 1%, zvinodikanwawo kugadzirisa maviri uremu sensors uye kuomesa anchor mabhaudhi emuyero muviri kuita kuti kutsauka kukwane zvinodiwa. 2.2.2 Kururamisa kwesimba a) Kutanga kuseta nezve 50% yechiyero chakatemerwa (hachigone kudzika pane 30%), tanga iyo feeder; b) Dzvanya kiyi yebasa, kiyi chaiyo yekusarudza oparesheni, tsvaga Calib. Mabasa; pinda, uye nyatso shandisa kiyi yekusarudza kuti uwane AdaptVol. Disch, dzvanya kupinda; c) Mirira kukosha kwakatarwa kweruzivo rwakaratidzwa kuti ruchinje zvakanaka uye muchikamu chidiki, dzvanya Clear, press Cancel; d) Kuenderera mberi kwekucheka kushanda kweinenge 10min, zvinhu zvakaburitswa kubva kune multihead weigher inlet uye yekubuda inofanira kunge iri yemagetsi ine yakakwira chaiyo nhanho Yeresa ichi chinhu, kana uchienzaniswa neiyo preset kukosha, kutsauka kuri pasi pe0.5%. 3. Kuchengetedza zvikanganiso zvakajairika 3.1 Inowanikwa kuti hutano hwehupfu hwehupfu hunoratidzwa papaneti yekushanda yepaneti yekushanda ine drift, uye huwandu huri 4g hwezvakanaka uye zvisina kunaka. Kuchinja kukuru a) Tarisa kuti chikero chekuyera chisina huremu chakakanganiswa here (sekuti tambo dzakasungwa here, kana chivharo chakasviba, mahwindo nemagonhi akazaruka); b) Bvisa midziyo yehupfu muyero uye yekusimbisa imba yekuchengetera, uye bvisa iyo zvakare, Static data calibration; c) Dynamic calibration yehuremu huremu, vakawana kuti kukanganisa kunodarika 1%; d) Kutsiviwa kwehuremu sensor, iyo yekuremerwa sensor ndeye yepamusoro-chaiyo zvikamu, mutoro unodarika kukosha kwayo, zviri nyore kwazvo kuparadza zvachose, Inofanirwa kumiswa kutenderedza chiyero chemuviri.“Kurambidza kukwira”Masaini, isa mirairidzo.

Kana zvikanganiso zvakajairika muchirongwa chiri pamusoro zvisati zvacheneswa, zvinofanirwa kutariswa kuti kana huremu husina huremu husingadiwi kwenguva yakareba, zvinokurudzirwa kushandisa 4 clamping zvishandiso kuti ubatanidze neyakagadziriswa bracket yekuyera uye yekusimbisa kamuri. , kuitira kuti sensor inorema inomiswa mumhepo uye haigoni kutakura simba. 3.2 Kubuda kwehuremu yenyika yekuyeresa bhini idiki, uye kuyerera kweyekusimudza multi-tube screw conveyor haisati yashanda, uye mamiriro ari kuramba achiwedzera kuipa a) Tarisa uone kana software yekudzora bhodhi ye-self-. yekuongorora system ine chero matambudziko macode; Musuwo wegomba wakacherechedzwa uye wakabaiwa, uye zvakaonekwa kuti madziro eimba yekuchengetera zvinhu aive akatsetseka uye akachena, mukati maive musina tsvina, midziyo yehupfu yakanga isina kunyorova uye kutonhora, uye kuyerera kwaive kwakanaka, saka kuvharika kwezvinhu zvehupfu. akabviswa; c) Kune kudzvanywa kwakanaka mukati me multihead weigher system software , Mushure mekuongorora, zvinotariswa kuti conductive yakapfava yekubatanidza kumucheto kwekumusoro kwechiteshi chekudyisa ine yakanaka yekumanikidza mamiriro, uye gomba rekutarisa repombi yekudyisa rinovhurwa, uye midziyo yakawanda yehupfu inobuda. Nekuda kwekuongorora, kune kupisa kuyerera kune yakaderera chikamu chekubatanidza midziyo, iyo inoita iyo conductive yakapfava yekubatanidza yakanyorova uye inotonhora, zvichikonzera deposition yehupfu michina.

Naizvozvo, kana uchichenesa midziyo muchikamu chezasi cheyero isina huremu, chiteshi chekudyisa chechiyero chisina huremu chinofanira kuvharwa nebhegi rekurongedza kudzivirira iyo powdery mbishi zvinhu kuti idzokere kune hunyoro uye agglomeration mune huremu huremu. 3.3 Munguva yese yekuenderera mberi kwekudya kweiyo screw-mhando yekudyisa mota, iyo frequency yesoft starter inoshandurwa kubva pa10Hz kusvika 35Hz, uye kumhanya kwemota haina kugadzikana. Tarisa uone kana iyo mbishi yakanamira muzasi screw feeder; c) ruramisa iyo static data uye inosimba calibration yehuremu husina huremu; d) tarisa maviri uremu sensors, uye kunyatsoyera kana bhiriji ruoko resistors inopindirana neiyo chaiyo kukosha, uye chiyero kukosha Iyo chinhambwe hachina kunyanyisa; e) Kufungidzira kuti uremu sensor yakasvibiswa uye inokonzera kukanganisa kwakajairwa mu discrete masisitimu, kutsiva huremu huremu sensor, uye zvikanganiso zvakajairika zvinosara; f) Tsiva nyoro yekutanga, uye zvese zvinoshanda zvakajairika kwemazuva matatu, mushure mezuva rechina Zvikanganiso zvakajairika zvichiri; g) Kana uchitarisa kuchengetedzwa kwepasi, zvinowanikwa kuti kana tambo yakadzivirirwa ye sensor yakabatana pakati pebhokisi rekutonga uye huremu huremu hunofambiswa mumutumbi wetambo trunking, kumhanya kwemota dzimwe nguva kugadzikana zvakanyanya, uye zvikanganiso zvakajairika zve shielded cable inobviswa zvachose. Kuongorora chikonzero, nekuti iyo inodzivirira tambo yetambo yakadzivirirwa yehuremu huremu huremu yakakuvadzwa, inokanganiswa nekushanduka kwemagetsi emagetsi eiyo AC magetsi emagetsi system uye inobuda harmonics yeyakapfava starter, zvichikonzera pesvedzero. yevoltage inoshanda ye sensor kuendesa chiratidzo che data.

Uye zvakare, kana iyo sensor yakadzivirirwa tambo inofambiswa mukati metambo trunking body, inofanirwa kuiswa yakaparadzana kubva kune yekutaurirana uye AC tambo kana kufambiswa nenzira yakazvimirira. 4 Pfupiso Nekuti multihead weigher imuchina wekudyara uye midziyo ine kuyerwa kweyero, iyo yekumisikidza yakakwira, iyo otomatiki yekudzora sisitimu yakaoma, uye iyo yakajairika yekukanganisa mamiriro akasiyana, saka hazvisi nyore kunyatso tarisa nzvimbo dzakajairika. . Mupepeti anofunga kuti kana isu tinowanzo tarisa zvakanyanya kukuchengetedza michina nemidziyo, tiine ushingi hwekukudziridza pamwe nemamiriro chaiwo, uye kuongorora zvine hungwaru nekusiyanisa zvakakwana kana tasangana nematambudziko, tinogona kuramba tichiunganidza ruzivo rwebasa uye ive nechokwadi chekuti isu takatarisana nedambudziko mukuwongorora kukanganisa kwakafanana. , kuderedza nguva yekuona kukanganisa.

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